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Whews...Finally replace CPS exhaust - Bank 2 (Cyl 5-8)

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51K views 48 replies 33 participants last post by  pureretro  
#1 · (Edited)
Thanks to a lot of boardmember who posted DIY and instruction previously.
I thought I posted some pic, as I learned a few new things when replacing my bank 2 Exhaust-CPS.

So in continuation of this thread .

The Summary: (current mileage:35K)
Originally I got SES light with peake code: E8 (Fuel Tank Breather valve) I decided to reset it to see if its comes back.

Soon enough I got my second SES within 3 weeks.
<TABLE style="WIDTH: 264pt; BORDER-COLLAPSE: collapse" cellSpacing=0 cellPadding=0 width=352 border=0 x:str><COLGROUP><COL style="WIDTH: 264pt; mso-width-source: userset; mso-width-alt: 12873" width=352><TBODY><TR style="HEIGHT: 12.75pt" height=17><TD class=xl24 style="BORDER-RIGHT: windowtext 0.5pt solid; BORDER-TOP: #ece9d8; BORDER-LEFT: windowtext 0.5pt solid; WIDTH: 264pt; BORDER-BOTTOM: #ece9d8; HEIGHT: 12.75pt; BACKGROUND-COLOR: transparent" width=352 height=17>0B - Exhaust Camshaft Pos Sensor #5-8</TD></TR><TR style="HEIGHT: 12.75pt" height=17><TD class=xl24 style="BORDER-RIGHT: windowtext 0.5pt solid; BORDER-TOP: #ece9d8; BORDER-LEFT: windowtext 0.5pt solid; BORDER-BOTTOM: #ece9d8; HEIGHT: 12.75pt; BACKGROUND-COLOR: transparent" height=17>A2 - Crankshaft/Camshaft Pos Sensor correlation #5-8</TD></TR><TR style="HEIGHT: 12.75pt" height=17><TD class=xl24 style="BORDER-RIGHT: windowtext 0.5pt solid; BORDER-TOP: #ece9d8; BORDER-LEFT: windowtext 0.5pt solid; BORDER-BOTTOM: #ece9d8; HEIGHT: 12.75pt; BACKGROUND-COLOR: transparent" height=17>45 - Knock Sensor, #5-6</TD></TR><TR style="HEIGHT: 12.75pt" height=17><TD class=xl24 style="BORDER-RIGHT: windowtext 0.5pt solid; BORDER-TOP: #ece9d8; BORDER-LEFT: windowtext 0.5pt solid; BORDER-BOTTOM: #ece9d8; HEIGHT: 12.75pt; BACKGROUND-COLOR: transparent" height=17>E8 - Evaporative Emission purge valve</TD></TR></TBODY></TABLE>
So I reset the SES again to see if its comes back.


After about 30 miles of driving SES came back.
This time:
<TABLE style="WIDTH: 264pt; BORDER-COLLAPSE: collapse" cellSpacing=0 cellPadding=0 width=352 border=0 x:str><COLGROUP><COL style="WIDTH: 264pt; mso-width-source: userset; mso-width-alt: 12873" width=352><TBODY><TR style="HEIGHT: 12.75pt" height=17><TD class=xl24 style="BORDER-RIGHT: windowtext 0.5pt solid; BORDER-TOP: #ece9d8; BORDER-LEFT: windowtext 0.5pt solid; WIDTH: 264pt; BORDER-BOTTOM: #ece9d8; HEIGHT: 12.75pt; BACKGROUND-COLOR: transparent" width=352 height=17>0B - Exhaust Camshaft Pos Sensor #5-8</TD></TR><TR style="HEIGHT: 12.75pt" height=17><TD class=xl24 style="BORDER-RIGHT: windowtext 0.5pt solid; BORDER-TOP: #ece9d8; BORDER-LEFT: windowtext 0.5pt solid; BORDER-BOTTOM: #ece9d8; HEIGHT: 12.75pt; BACKGROUND-COLOR: transparent" height=17>A2 - Crankshaft/Camshaft Pos Sensor correlation #5-8</TD></TR><TR style="HEIGHT: 12.75pt" height=17><TD class=xl24 style="BORDER-RIGHT: windowtext 0.5pt solid; BORDER-TOP: #ece9d8; BORDER-LEFT: windowtext 0.5pt solid; BORDER-BOTTOM: #ece9d8; HEIGHT: 12.75pt; BACKGROUND-COLOR: transparent" height=17>B9 - Exhaust Camshaft VANOS Position control #1-4</TD></TR><TR style="HEIGHT: 12.75pt" height=17><TD class=xl24 style="BORDER-RIGHT: windowtext 0.5pt solid; BORDER-TOP: #ece9d8; BORDER-LEFT: windowtext 0.5pt solid; BORDER-BOTTOM: #ece9d8; HEIGHT: 12.75pt; BACKGROUND-COLOR: transparent" height=17>E8 - Evaporative Emission purge valve</TD></TR></TBODY></TABLE>
So I reset the SES again.


After a few restarts I plug in my Peake reader, still no SES I still got 0B, A2 but no E8. So my conclussion at the time that the SES light was triggered by E8 code


After about 100 miles of driving SES came back.
<TABLE style="WIDTH: 264pt; BORDER-COLLAPSE: collapse" cellSpacing=0 cellPadding=0 width=352 border=0 x:str><COLGROUP><COL style="WIDTH: 264pt; mso-width-source: userset; mso-width-alt: 12873" width=352><TBODY><TR style="HEIGHT: 12.75pt" height=17><TD class=xl24 style="BORDER-RIGHT: windowtext 0.5pt solid; BORDER-TOP: #ece9d8; BORDER-LEFT: windowtext 0.5pt solid; WIDTH: 264pt; BORDER-BOTTOM: #ece9d8; HEIGHT: 12.75pt; BACKGROUND-COLOR: transparent" width=352 height=17>0B - Exhaust Camshaft Pos Sensor #5-8</TD></TR><TR style="HEIGHT: 12.75pt" height=17><TD class=xl24 style="BORDER-RIGHT: windowtext 0.5pt solid; BORDER-TOP: #ece9d8; BORDER-LEFT: windowtext 0.5pt solid; BORDER-BOTTOM: #ece9d8; HEIGHT: 12.75pt; BACKGROUND-COLOR: transparent" height=17>A2 - Crankshaft/Camshaft Pos Sensor correlation #5-8</TD></TR><TR style="HEIGHT: 12.75pt" height=17><TD class=xl24 style="BORDER-RIGHT: windowtext 0.5pt solid; BORDER-TOP: #ece9d8; BORDER-LEFT: windowtext 0.5pt solid; BORDER-BOTTOM: #ece9d8; HEIGHT: 12.75pt; BACKGROUND-COLOR: transparent" height=17>E8 - Evaporative Emission purge valve</TD></TR></TBODY></TABLE>
This time I reset the light, and replaced the exhaust CPS (cyl 5-8/bank 2) this morning.

I didnt notice noticeably powerloss, but even if there was it is very little.
I had no blatty exhaust sympton, but at certain rpm the engine/exhaust sounded a bit different for a second and then normal as it comes and goes (I had to really pay attention to hear this sound), but not blatty.
Perhaps my CPS is on the verge of going-out which might exlpain no sympton on real power loss and blatty exhaust in my case.


So for reference there are a lot of good thread that helps me doing my CPS-job this morning. SO thanks again guys.. keep up the good works..:cheers:
Reference threads:
Thread 1
Thread 2 - which lead to the excellent DIY page

Tools req:
Hex/allen key 5mm for the CPS screw (I had normal small rachet, which prooved to be too tall/thick for limited cleareance to do CPS)
Phllips screwdriver for the under-belly pan.
Worklight
Floor Jack + jack stands

Now my suplemental write-up :):

I've ordered couple of parts to stock up (2 intake CPS, 2 exhaust CPS, fuel filter, and fuel tank breather from Crown BMW) and received my parts last week.

Here is a pic of the new revised Exhaust-CPS, which looks different than the original part that came with the car.
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Image

Image

Image

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I also purchased new CPS screws (5mm hex) and O-rings (however once I got my parts I come to learn that you'd only need to purchase O-ring only for intake CPS as exhaust CPS came with one)
Image

Image



Notice the new CPS screw already has anti-seize on it.
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The car is getting prepped :D
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I decided to access it from under based on what I have read.
There are 10 screws (philips - large philips screw driver is required)
Image



This is the view from the bottom (I was on my back taking this picture)
Notice the Hose is obstructing the access so access is limited.
Image



I had spent much more time than needed tinkering on how to get best access to undo the CPS screw.
Given I don't have special tools (low profile rachet - pictured below).
To others who are planning to tackle this on their own making special tools like what amrit50 (board member) like this will definitley come handy.
(so given what I have, I just have to be patience and slowly undo the CPS screw :crying2:).
Image



At one point I almost given up because I can't really do much to turn the socket wrench(small rachet) to undo the CPS screw (I can only turn very little because space is very tight).
So I thought I'd try from the top, to see if its make any easier.
And to my surprise the CPS exhaust is actually very accessible from the top. As it sit pretty close to the top.
Unfortunately with the tool I have It doesn't do me good either, as the Water Valve and Radiotor hose doesnt allow any access with my tools.
But with above tool it might actually be a lot quicker to undo the screw from the top. (the connector still much easier to disconnect from under).
Image



After good 1.5 hr monkeying around finally the Exhaust CPS (bank 2/cyl 5-8) comes out mmmmmm
Image




Lesson Learned:

Exhaust CPS bank 2/cyl 5-8 can be easly removed from the top with the right tools. (I still think the electrical connector is best to be disconnected from the bottom).

From what I read the Exhaust CPS bank1/cyl 1-4 should be much much easier as there are no hoses in the way (even without the special flat-wrenches :)).

It tooks me 2 hr, since this is my first time, trying to get oriented with how/where everything located. Next CPS replacement should be a breeze:biggrinbounce:.


I am still gonna have to replace my Fuel-Tank breather valve (Peake E8 code).
But thats for another weekend, now I got to test drive :wroom: and make sure those CPS code don't come back

Regardz,

J Irwan
 

Attachments

#9 ·
Yup, you have it reversed for U.S. cars.
Regards,
Jerry
 
#10 ·
Thank you for the very informative post. I have exactly the same codes:
0B - Exhaust Camshaft Pos Sensor #5-8
A2 - Crankshaft/Camshaft Pos Sensor correlation #5-8
B9 - Exhaust Camshaft VANOS Position control #1-4

and I am planning to change the CPS. The question though is that I do not know how to deal with that last code: "Exhaust Camshaft VANOS Position control #1-4", what can cause this? One more thing: with these codes on my PEAKE reader I have no SES light. It really looks that E8 code triggers the light.
 
#12 ·
I had the b9 and nothing else, no SES light either. Replaced the exhaust CPS on bank 1 and a couple of drive cycles later the fault cleared itself. So it looks like you need both banks done to clear all these faults.

Thank you for the very informative post. I have exactly the same codes:
0B - Exhaust Camshaft Pos Sensor #5-8
A2 - Crankshaft/Camshaft Pos Sensor correlation #5-8
B9 - Exhaust Camshaft VANOS Position control #1-4

and I am planning to change the CPS. The question though is that I do not know how to deal with that last code: "Exhaust Camshaft VANOS Position control #1-4", what can cause this? One more thing: with these codes on my PEAKE reader I have no SES light. It really looks that E8 code triggers the light.
 
#16 ·
Great write up J Irwin! Thanks for putting this together! :thumbsup:

Dave
 
#18 ·
What a great post!! Thanks for all the effort. Subbed for forever...
 
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#23 ·
Extremely reputable independent service shop in North County San Diego quoted me $910 parts and labor to replace all 4 sensors (exhaust and intake CPS's) Is that crazy or what???<?xml:namespace prefix = o ns = "urn:schemas-microsoft-com:eek:ffice:eek:ffice" /><o:p></o:p>
<o:p></o:p>
Saw a few posters mention around $250 parts and labor from their indie's. I thought I'd save myself the time of getting under the car, busting up my knuckles and dropping bolts, but for $910 looks like I'll be this job myself!<o:p></o:p>
<o:p></o:p>
Wish me luck and thanks for the great writeup's...<o:p></o:p>
 
#24 ·
If you don't need to change all 4, I wouldn't bother doing them all at the same time. They don't share any common cover aside from the cabin filters. It won't really save you any time doing them all at the same time.
 
#25 ·
Getting the following codes for those who have recently replaced their sensors. P0390, P0019 and P0025 -- All relating to Bank 2 exhaust cam position sensors. So your saying it's wiser to just replace the exhaust cps sensors as opposed to doing them all??? Thanks everyone!
 
#26 ·
camshaft position sensors

I recieved peak codes for:

camshaft position actuator control open circuit bank 1.

camshaft position actuator bank A 1 timming over retarded actuator.

Also there were several misfire codes all on the same bank of the engine bank 1.

My questions.
Is it the intake CPS sensor or the exhaust CPS?

What are the locations of each one?

I have pulled one that was near the fire wall near the air intake on the left side if you are facing the car from the front. Is the intake or exhaust CPS?
 
#27 · (Edited)
Usually...the MAF sensors start to have direct and oil issues,and begin to mis-read, thus improperly mixing the air/fuel. This causes the engine to generally..lean out.

Then the sparkplugs misfire and burn. This excess heat issue causes the cam sensors which are MAGNETIC to over heat and fail. The magnets de-magnetize, from the heat.


Overall..the whole thing slowly turns around so that the o2 pre-cat sensors are also burned and off in their measurements..and then..we are sending unburnt fuel down the line and really overheating things and slowly trashing the cat converters themselves...while the car is slowly starting to throw every engine code in the book at you that is centered around air flow, cats, o2 sensors, emissions controls, mafs, fuel (control and flow) levels, etc, etc.

The trick is to change out MAF's before they are a problem. Then the other parts of the engine, sensors and all, tend to last twice as long before they become problems.

The S62 motor runs hot in the first place as it is in confined space for such a motor design and size. The thing is quite delicately balanced. Paying attention to the potential issues with cam sensors, o2 sensors and specifically--the MAFs!!!! will pay big dividends in lowered maintenance outside of this basic regimen.

Many to most M5 engine 'daily running issues' (that accumulate and worsen over time) can be traced back to aging MAF sensors.
 
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#28 ·
I know there are several of these CPS posts around here, and this one is geared to the Exhaust CPS, but I wanted to share a dilemna that I have, and I wanted to get some input;
It turns out the vendor I got my sensors from sold me the Febi brand (one brand that according to Beisan Systems have caused problems). The other thing is, according to Realoem.com and Bmwfans.info the latest part number for a 2000 M5 Intake CPS is 12147539173 (It seems there were earlier versions under a different #). The old sensors that I took out of my car had the # 12141438082 (with a date of 3/4/2000 stamped on it, assume it is the original that came with the car) on one bank, and #12147833134 (with a date of 10/29/04 stamped on it) on the other bank. But, according to the Febi box that my replacements came in, it has Part # 12141438082 which according to the box replaces part # 12147518628 (what the heck is that?) In searching the 12147518628 number, it doesn't even come up for the M5, instead it seems to be for many of the regular 5 & 3 series E39, and E46 and they are used as exhaust CPS. Do I have the completely wrong part in my car? From a design perspective, they look the same.<?xml:namespace prefix = o ns = "urn:schemas-microsoft-com:eek:ffice:eek:ffice" /><o:p></o:p>
But as I have posted in other threads, the car is very sluggish in the lower RPM range. <o:p></o:p>
 
#30 ·
I know there are several of these CPS posts around here, and this one is geared to the Exhaust CPS, but I wanted to share a dilemna that I have, and I wanted to get some input;

<FONT color=#1f497d><FONT face=Calibri><FONT size=3>It turns out the vendor I got my sensors from sold me the Febi brand (one brand that according to Beisan Systems have caused problems). The other thing is, according to Realoem.com and Bmwfans.info the latest part number for a 2000 M5 Intake CPS is 12147539173 (It seems there were earlier versions under a different #). The old sensors that I took out of my car had the # 12141438082 (with a date of 3/4/2000 stamped on it, assume it is the original that came with the car) on one bank, and #12147833134 (with a date of 10/29/04 stamped on it) on the other bank. But, according to the Febi box that my replacements came in, it has Part # 12141438082 which according to the box replaces part # 12147518628 (what the heck is that?) In searching the 12147518628 number, it doesn't even come up for the M5, instead it seems to be for many of the regular 5 & 3 series E39, and E46 and they are used as exhaust CPS.Do I have the completely wrong part in my car<FONT color=#1f497d>? From a design perspective, they look the same.ffice:eek:ffice" /><?xml:namespace prefix = o ns = "urn:schemas-microsoft-com
Image

The old one was shared by several non M models, not sure about hte new one.

If you can, just go and buy new genuine ones and all is good right ?

For me, low rev performance is greatly affected by CPS, but also a few other things...but CPS are very critical.

Cheers
 
#29 ·
Great thread. Changed my CPS and killed an SES light in 20 minutes, thanks to those pictures. I wish I had one of those ratchet allen wrenches, doing it with an old fashioned allen wrenches was a real test of patience, but still easy enough.
 
#31 ·
Oops Sorry !

What I wrote was, the newer CPS definitely look bigger more substantial than your factory fit ones, in comparison.

The old ones were also shared across several non M models, but not too sure about hte new one.

For me Low RPM issues and CPS are strongly linked, but so are a few other usual suspects....I was well chuffed after putting new CPS in my car, even when I had no codes !

If you can, then just go buy new original ones and then the problem is sorted right ?
 
#32 ·
This is a great write-up. I'm in the process of replacing my sensor today and it seems to be a difficult chore. I disconnected the plug from below without a problem and I have been trying to loosen the screw from above (after removing the cabin filter). I have been using a flex-head stubby ratchet, but it is still only possible to loosen the screw a very tiny bit each rotation. It's a test of patience as there doesn't seem to be a good angle to do this with the hoses in the way.

I'm going to switch tools tomorrow and try a ratchet wrench with an adapter to create a low-profile ratchet.
 
#33 ·
This is a great write-up. I'm in the process of replacing my sensor today and it seems to be a difficult chore. I disconnected the plug from below without a problem and I have been trying to loosen the screw from above (after removing the cabin filter). I have been using a flex-head stubby ratchet, but it is still only possible to loosen the screw a very tiny bit each rotation. It's a test of patience as there doesn't seem to be a good angle to do this with the hoses in the way.

I'm going to switch tools tomorrow and try a ratchet wrench with an adapter to create a low-profile ratchet.
As long as your don't have HUGE forarms, I personally recomend switching to an allen wrench and just sucking it up. While it will take some patience, its a lot more effective than trying to fit a wrench in that area. Also, no need to go under the car, because once you unscrew it, you can just pull it out and disconnect and change the sensor with two hands. There is quite a bit of extra cord on the sensor plug.
 
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