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post #1 of 61 Old 27th October 2015, 10:43 PM Thread Starter
M5v10man
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Total Engine rebuild and twin plate clutch s85 with pictures

Here is the rebuild of the new engine and as much info as I get time to add including photos. It will show the assembling of the new engine and the parts needed and any special tools etc.

I will start by adding some parts ordered for the build.

A big thanks to Troy in the USA for his knowlege and help.

First of all the donor engine that has been rebuilt from a 38k miles engine with new shells and de carboned etc.

New vanos post 2005 ordered, new crank drive gear and vanos drive gear with updated teeth ordered.

New Carbon twin clutch ordered

Removed the bed plate to and remove sealant and use proper Loctite resin, whilst bed plate off check for any debress or contamination.
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Last edited by M5v10man; 27th October 2015 at 10:54 PM.
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post #2 of 61 Old 27th October 2015, 10:56 PM Thread Starter
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Cleaned the bed plate surfaces with scthbrite and solvent as advised by technician at Loctite UK before re assembly and injection of loctite resin.
Took 3 hours to remove the RTV that the engine builder had used and clean all traces of silicone from the groove, s crappy job!
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post #3 of 61 Old 27th October 2015, 10:57 PM
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Lucky you. Can't wait to hear video sound clips once completed


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post #4 of 61 Old 27th October 2015, 11:00 PM Thread Starter
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To be honest when I had the new engine delivered I thought ah thats easy three days work and it will be done! 12 weeks later and lots of learning and swearing and I am ready to get it done!! lol
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post #5 of 61 Old 28th October 2015, 12:03 PM Thread Starter
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Replacing the vanos line with the new one from BMW. Then refitting bed plate to block.

Lightly oiled mains and fit bolts with lucas engine assembly lube to achieve accurate torque setting
Tighten 13mm fit bolts to 15lb ft
tighten m11 mains to 22lb ft, then 130 degrees
re tighten and check 13mm fit bolts to 15 lb ft
torque fit bolts 100 degrees
then tighten small perimiter torx cap head bolts to 10lb ft then addtional 90 degrees

All bolts can be reused.
pictures to follow

Last edited by M5v10man; 28th October 2015 at 12:03 PM.
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post #6 of 61 Old 28th October 2015, 04:07 PM
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post #7 of 61 Old 28th October 2015, 11:36 PM
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S85 Engine Rebuild

I admire those of you who have the time, space, skill and tools to take on this task. Keep up the great work. You'll derive a real sense of satisfaction and confidence after the build!!
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post #8 of 61 Old 11th November 2015, 11:42 AM Thread Starter
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Some more parts, decided to replace all 10 injectors wirth genuine bosch injectors.
And dont forget to order the o ring with the internal vanos pressure line as it doesnt come with one. Also a new OEM rear crank seal.
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post #9 of 61 Old 11th November 2015, 02:22 PM
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post #10 of 61 Old 11th November 2015, 03:55 PM
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Very nice job!
Where did you get your injectors from? Thinking of replacing all mine..
Cheers.
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