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Discussion Starter #1
so what is the general opinion on this? i have searched some old threads and it seems some say yes and some say no. is a re-tune needed if you run the 92mm pulley? in regard to the belt supposedly there is a 2mm difference in length, doesn't seem like its necessary if that is the case. iirc the pulley only adds another 1 or 2 lbs of boost, doesn't seem like a drastic change needing a re-map but i could be real wrong.
 

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...........and so it BEGINS !

Enjoy :)

PS : Did ESS send your kit out with the Bosch Green Injectors or the Red ones ?

One ought to start thinking about some cooling at this point ... like Water/Methanol Injection.

I didn't change my tune when I went to a 92mm but I did add an Aquamist kit.

Subsequently I have gone the Green Injectors and new tune, and some other bits and pieces.
 

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so what is the general opinion on this? i have searched some old threads and it seems some say yes and some say no. is a re-tune needed if you run the 92mm pulley? in regard to the belt supposedly there is a 2mm difference in length, doesn't seem like its necessary if that is the case. iirc the pulley only adds another 1 or 2 lbs of boost, doesn't seem like a drastic change needing a re-map but i could be real wrong.
No need for retune. The only real difference is extra fuel requirements at the top end. The ESS upgraded kits should have enough fuel capacity with bigger injectors (365?). You don't need the Big Greens, those really allow for even higher power levels (440 cc's).

I don't think belt needs changing since the idler pulley should take up the slack. Mine was always difficult to get on, so the extra 2 mm or so was welcome.

Regards,
Jerry
 

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When I switched to the 92mm pulley I went with the next belt size down in a Gates Micro-V. I'm going on memory here, but I think is was the 1510 which was slightly smaller than the ESS provided Contitech 1515. I did nothing with the tune and my car ran beautifully. I went as quick as 11.72 @121+ which is still the best I've seen out of an ESS SC'd M5. And other than a Dinan diff, I was stock! You'll be fine. :)
 
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Here is the belt you need for the 92 mm pulley. NAPA Micro-V 060594. No need to retune.
 

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Discussion Starter #6
...........and so it BEGINS !

Enjoy :)

PS : Did ESS send your kit out with the Bosch Green Injectors or the Red ones ?

One ought to start thinking about some cooling at this point ... like Water/Methanol Injection.

I didn't change my tune when I went to a 92mm but I did add an Aquamist kit.

Subsequently I have gone the Green Injectors and new tune, and some other bits and pieces.

LOL!! nah man it's not going to get much crazier than this. its just how can you resist another psi or two for less than $100 and a couple min work? the injectors i got with the kit are like a light grey/white color iirc. the weather is getting cool now as winter unfortunately is coming so i dont think i have to worry about cooling now but next summer i will. will probably do the meth inj unless i come up with a way to add an intercooler to the ess kit as theres no way im paying $3k for their kit, lol.
 

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<!--[if gte mso 9]><xml> <o:OfficeDocumentSettings> <o:AllowPNG/> </o:OfficeDocumentSettings> </xml><![endif]--> I would change the belt size and retune personally, its not 100% necessary but i did notice some belt slip with the stock ESS belt and 92mm pulley at high RPM, and also some knock/lean running after installing the smaller pulley. I had a retune straight away, but the ecu will readjust the fueling and timing as time passes but I didn’t leave it long. This again was based on the original ESS tune. Remember more boost means more heat, so think about cooling too.

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Does anyone know the size of the crank pulley of the VT1 system?
 

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Discussion Starter #9
popped the pulley on yesterday. while the belt will work i think it may also slip at high rpm as it could be a bit tighter. gonna pick up the right belt.
 

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About 20 HP increase with the 92mm pulley and the boost comes on earlier...about 3500 RPM.
 
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Discussion Starter #12
idk about that i don't even know what the solid figure is of how much more boost it actually adds, i have heard 1 to 2 psi. i haven't had a chance to drive much since i installed it but i do agree as some have said that it seems the power comes on earlier now.
 

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Water injection is your next step or cooler (decide which way you go here), with water injection, x2 post at the time injectors, the car made 20whp and controlled/ maintained lower IAT greatly. And the boost does come on earlier as mentioned.
 
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