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Discussion Starter #101
Hi Arktiksilber,


Great posting!!!! Seems that we are both going down similar paths on this issue, however you kicked it up a few notches!!!!
I hope we can get to the bottom of this huge issue that many others seem to have also.


My soft pedal (deep travel) seems to have started right when I tried to flush the DSC/ABS unit. We both have gone do the path to correct this with no success. I too had BBA Reman check/fix my DSC unit completely. I would like to know if there is a procedure to 'bench bleed' this unit similar to what is done with the master cylinder? We both pumped lots of brake fluid to bleed (this includes activating the DSC pump, valves, etc... in INPA and or ISTA+. There has to be something we are missing to get all of the air out.


These cars have gotten too crazy for their own good. Keep It Simple and there is way less to go wrong! I should have left the DSC alone. I always turn it off. It is too intrusive to my driving style. Don't get me started on self driving cars... Worst idea ever!!!!!! Some people are too lazy or brain dead to really learn how to drive properly!!!!!!!!!!


Please keep posting your progress as I will be doing and hopefully we will find the solution!!!!!!!!!!!!!!!!!!!!!
 

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I don't think this is simply a matter of air in the system. The brakes stop fine, the pedal travel is too long. I am doing some brainstorming and trying to develop a comprehensive procedure that will let us get this nightmare ended successfully. 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Thanks for the reply. I am going to do some research about getting ISTA installed as soon I get some time. So far, I have used DIS 5.7 to do the second pass of the bleeding routine after each part replacement. I have been down this road before (throwing money at a problem) and I abhor it! I hear the valves operating and the pump runs. So far, I haven't been able to crack this nut. I am going to bleed the brakes (one-more-time) this afternoon having just replaced the six flexible lines.
 

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I don't think this is simply a matter of air in the system. The brakes stop fine, the pedal travel is too long. I am doing some brainstorming and trying to develop a comprehensive procedure that will let us get this nightmare ended successfully. More later.
.


My stock brakes always felt a little long in the pedal. BBK solved that.

But problem of long pedal seems to be after a bleed so it would be logical to assume it has to be something to do with bleeding the ABS. Pad material can make a difference, absent the sudden onset of "long pedal" after bleeding.


Good luck!


Regards,
Jerry
 

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Thanks for the reply. I am going to do some research about getting ISTA installed as soon I get some time. So far, I have used DIS 5.7 to do the second pass of the bleeding routine after each part replacement. I have been down this road before (throwing money at a problem) and I abhor it! I hear the valves operating and the pump runs. So far, I haven't been able to crack this nut. I am going to bleed the brakes (one-more-time) this afternoon having just replaced the six flexible lines.


DIS and ISTA are the same for the E39 bleeding function. In fact DIS is a little more user friendly.
Did you have a pressure bleeder attached and pressurised to 2 bar whilst carrying out the routine?
https://www.newtis.info/tisv2/a/en/e39-m5-lim/repair-manuals/34-brakes/34-00-braking-check-ventilation/AryWRXx
 

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Discussion Starter #107 (Edited)
I appreciate the feedback that is coming!!!


I removed the master cylinder/booster from the car. I wanted to make sure there is no issue with the new MC. I mounted the MC in a vice like one would do for a bench bleed. I fitted temporary reservoirs for testing along with the fittings/hoses for bench bleeding. After pumping fluid around (no bubbles), I clamped shut the two lines that go to the DSC unit. The plunger got very firm quickly! I even managed to pop one hose off the barbed fitting. I would say that is a working MC.


I will do the reinstall while I await the correct bleed screws for the front calipers. I have both INPA and ISTA+ diagnostic software. I will have to poke around and see which makes the most sense for caliper and DSC bleeding.



Gotta buy more brake fluid...
 

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The more I think about this, the more I am sure it must be air in the system. With as any times as I've bled these brakes, I don't see how it is possible. The long pedal travel compresses the air and the brakes apply at a lower level after the air is compressed to the same pressure as the brake fluid.

"When you have eliminated everything that is impossible, whatever's left, no matter how improbable, must be the truth." Sherlock Holmes. And... air in the system certainly qualifies as IMPROBABLE with as many times as I have bled these brakes!

In trying to come up with some other way to get the air moved out, I struck on the thought of using low viscosity fluid to bleed the brakes then running some regular fluid through after the system works normally. Has anyone who has experienced this problem tried this? More importantly, did it work?
 

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Discussion Starter #109
Arktiksilber,


I am also thinking along the same lines as you... Gotta be air still in there and how to get it out. I am wondering if there is a way to increase pressure and flow volume to force flush the system without the master cylinder (don't want to risk blowing up the MC reservoir). I only have the Motive Power Bleeder and I am not sure how many psi is safe. I have quick disconnect fitting between the tank and the reservoir screw-on cap, so I could rig another fitting/hose to connect elsewhere somehow. Maybe at a bleed screw and push fluid back up to the MC? I don't know enough about how the whole system and DSC would like that. I certainly don't want to make things worse!


I should be receiving in a few days the small crimp hose clamp for the pre-charge hose that connects to the MC reservoir from the pre-charge pump. Once that is squared away, I can see about re-bleeding the system (lines and hoses were disconnected/replaced), etc... I bought some inexpensive Valvoline Dot 3/4 synthetic for this portion. Once when I know things are back to normal, I will re-flush with Motul RBF 600.


I will rough out a bleed/activation/flush procedure that I will post for comments before I do anything. I am very disappointed that there is not a full detailed step-by-step how to do for INPA or ISTA+ Rheingold software anywhere on the web (and I looked and looked).


I hope the solution is at hand on this!!!!
Thanks People...
 

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... is a way to increase pressure and flow volume to force flush the system without the master cylinder ...
I had my wife push down the brake while I opened and closed the bleed fitting for the standard bleeding portion of the Bentley routine... No luck

Motive Power Bleeder and I am not sure how many psi is safe. ...
20psi, but I never go above 15psi. I don’t want to explode a full M/C that may be brittle!

push fluid back up to the MC?...
Push in the caliper pistons. The air might not have to make it all the way to the M/C. Maybe moving the brake fluid back a ways then reversing the flow will knock lose, air that is trapped somewhere.

I bought some inexpensive Valvoline Dot 3/4 synthetic for this portion...
I have 6 quarts on order for the same purpose. I have asked elsewhere whether the brakes could be bled using a low viscosity DOT 5.1 and then be flushed out with DOT4 after the air has been flushed out. I have even considered isopropyl (not rubbing) alcohol. It may be possible to dewater alcohol by freezing the water and then pouring off the desiccated alcohol.

step-by-step how to do for INPA or ISTA+ Rheingold software anywhere on the web (and I looked and looked).
My GUESS... (I have ABS ASC/T NOT DSC) is that INPA will perform the tasks it is commanded to do then leave the valves set for normal operation ( I/P valves open and O/P valves closed.) This is normal (W/O ABS) operation. DSC has 12 valves and I'm not sure how they are plumbed into the system. My suggestion is to try and find a schematic of a DSC system and study how best to open and close valves to keep air moving toward the bleed fittings. Here:

I'm no expert on the software but if you have the capability to run INPA then DIS 5.7 should just be a matter of getting that software installed. I have a dedicated HDD installed on an old Dell Inspiron 5100 running Win XP and a VMware emulator. I know I have seen instructions for how to set it up, elsewhere on this list.
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SemiHidden="true" UnhideWhenUsed="true" Name="List Bullet 5"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Number 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Number 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Number 4"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Number 5"/> <w:LsdException Locked="false" Priority="10" QFormat="true" Name="Title"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Closing"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Signature"/> <w:LsdException Locked="false" Priority="1" SemiHidden="true" UnhideWhenUsed="true" Name="Default Paragraph Font"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Body Text"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Body Text Indent"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Continue"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Continue 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Continue 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Continue 4"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Continue 5"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Message Header"/> <w:LsdException Locked="false" Priority="11" QFormat="true" Name="Subtitle"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Salutation"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Date"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Body Text First Indent"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Body Text First Indent 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Note Heading"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Body Text 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Body Text 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Body Text Indent 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Body Text Indent 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Block Text"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Hyperlink"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="FollowedHyperlink"/> <w:LsdException Locked="false" Priority="22" QFormat="true" Name="Strong"/> <w:LsdException Locked="false" Priority="20" QFormat="true" Name="Emphasis"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Document Map"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Plain Text"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="E-mail Signature"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Top of Form"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Bottom of Form"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Normal (Web)"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Acronym"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Address"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Cite"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Code"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Definition"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Keyboard"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Preformatted"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Sample"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Typewriter"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Variable"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Normal Table"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="annotation subject"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="No List"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Outline List 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Outline List 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Outline List 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Simple 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Simple 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Simple 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Classic 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Classic 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Classic 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Classic 4"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Colorful 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Colorful 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Colorful 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Columns 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Columns 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Columns 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Columns 4"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Columns 5"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Grid 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Grid 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Grid 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Grid 4"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Grid 5"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Grid 6"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Grid 7"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Grid 8"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table List 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table List 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table List 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table List 4"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table List 5"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table List 6"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table List 7"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table List 8"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table 3D effects 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table 3D effects 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table 3D effects 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Contemporary"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Elegant"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Professional"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Subtle 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Subtle 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Web 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Web 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Web 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Name="Medium Grid 2"/> <w:LsdException Locked="false" Priority="69" Name="Medium Grid 3"/> <w:LsdException Locked="false" Priority="70" Name="Dark List"/> <w:LsdException Locked="false" Priority="71" Name="Colorful Shading"/> <w:LsdException Locked="false" Priority="72" Name="Colorful List"/> <w:LsdException Locked="false" Priority="73" Name="Colorful Grid"/> <w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 1"/> <w:LsdException Locked="false" Priority="61" Name="Light List Accent 1"/> <w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 1"/> <w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 1"/> <w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 1"/> <w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 1"/> <w:LsdException Locked="false" SemiHidden="true" Name="Revision"/> <w:LsdException Locked="false" Priority="34" QFormat="true" Name="List Paragraph"/> <w:LsdException Locked="false" Priority="29" QFormat="true" Name="Quote"/> <w:LsdException Locked="false" Priority="30" QFormat="true" Name="Intense Quote"/> <w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 1"/> <w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 1"/> <w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 1"/> <w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 1"/> <w:LsdException Locked="false" Priority="70" Name="Dark List Accent 1"/> <w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 1"/> <w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 1"/> <w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 1"/> <w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 2"/> <w:LsdException Locked="false" Priority="61" Name="Light List Accent 2"/> <w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 2"/> <w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 2"/> <w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 2"/> <w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 2"/> <w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 2"/> <w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 2"/> <w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 2"/> <w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 2"/> <w:LsdException Locked="false" Priority="70" Name="Dark List Accent 2"/> <w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 2"/> <w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 2"/> <w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 2"/> <w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 3"/> <w:LsdException Locked="false" Priority="61" Name="Light List Accent 3"/> <w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 3"/> <w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 3"/> <w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 3"/> <w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 3"/> <w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 3"/> <w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 3"/> <w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 3"/> <w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 3"/> <w:LsdException Locked="false" Priority="70" Name="Dark List Accent 3"/> <w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 3"/> <w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 3"/> <w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 3"/> <w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 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Name="Plain Table 3"/> <w:LsdException Locked="false" Priority="44" Name="Plain Table 4"/> <w:LsdException Locked="false" Priority="45" Name="Plain Table 5"/> <w:LsdException Locked="false" Priority="40" Name="Grid Table Light"/> <w:LsdException Locked="false" Priority="46" Name="Grid Table 1 Light"/> <w:LsdException Locked="false" Priority="47" Name="Grid Table 2"/> <w:LsdException Locked="false" Priority="48" Name="Grid Table 3"/> <w:LsdException Locked="false" Priority="49" Name="Grid Table 4"/> <w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark"/> <w:LsdException Locked="false" Priority="51" Name="Grid Table 6 Colorful"/> <w:LsdException Locked="false" Priority="52" Name="Grid Table 7 Colorful"/> <w:LsdException Locked="false" Priority="46" Name="Grid Table 1 Light Accent 1"/> <w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 1"/> <w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 1"/> <w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 1"/> <w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 1"/> <w:LsdException Locked="false" Priority="51" Name="Grid Table 6 Colorful Accent 1"/> <w:LsdException Locked="false" Priority="52" Name="Grid Table 7 Colorful Accent 1"/> <w:LsdException Locked="false" Priority="46" Name="Grid Table 1 Light Accent 2"/> <w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 2"/> <w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 2"/> <w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 2"/> <w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 2"/> <w:LsdException Locked="false" Priority="51" Name="Grid Table 6 Colorful Accent 2"/> <w:LsdException Locked="false" Priority="52" Name="Grid Table 7 Colorful Accent 2"/> <w:LsdException Locked="false" Priority="46" Name="Grid Table 1 Light Accent 3"/> <w:LsdException Locked="false" Priority="47" Name="Grid Table 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Locked="false" Priority="46" Name="Grid Table 1 Light Accent 5"/> <w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 5"/> <w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 5"/> <w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 5"/> <w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 5"/> <w:LsdException Locked="false" Priority="51" Name="Grid Table 6 Colorful Accent 5"/> <w:LsdException Locked="false" Priority="52" Name="Grid Table 7 Colorful Accent 5"/> <w:LsdException Locked="false" Priority="46" Name="Grid Table 1 Light Accent 6"/> <w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 6"/> <w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 6"/> <w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 6"/> <w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 6"/> <w:LsdException Locked="false" Priority="51" Name="Grid Table 6 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Discussion Starter #111
Today's update...


I received the last part yesterday and have reinstalled the MC reservoir and hoses. I decided to fill up the reservoir with new Valvoline DOT 3/4 fluid for bleed through (relatively cheap as compared to Motul RBF 600). Then using INPA software, I ran the pre-charge pump. Next I attached the Motive Power Bleeder and pressurized to 15 psi. With a large fluid catch container with a couple of inches of fluid and the hose end submerged/other end snug on bleed nipple. I opened the bleed screw. Since I had numerous hard lines opened, had the DSC/ABS unit repaired/tested, and replaced the two short flex lines, I expected many air bubbles to come out. I was not disappointed! Lots of air then fluid, more air while I banged away on the caliper with a rubber mallet. Then tiny bubbles, I also hand pumped the brake pedal which felt much better (not going so deep to the floor). After a bit I closed the bleed screw and went on to the next caliper. I will let the car sit for 24 hours and I will do the bleed again and see if more/larger bubbles come out.



I will get my neighbor to 'pump and hold' while I crack open the bleed screw while the power bleeder is attached and pressurized. Once that is done, I will reattach the brake booster hose and start up the engine, Fingers crossed that I will have a solid pedal feel. I will then find a quiet test area where I can activate the DSC/ABS system and maybe shake out any remaining air. The final (hopefully) bleed will be to replace the fluid with new Motul RBF 600.


Since there were so many changes/parts replaced, it is hard to say exactly where the problem was, but I am guessing it was the DSC/ABS unit. Fingers crossed this will be fixed!!!



To be continued...
 

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...I will let the car sit for 24 hours and I will do the bleed again and see if more/larger bubbles come out....
My feeling is that this step may do some good. In trying to figure out where the air is hiding, I feel like there may be many microscopic bubbles clinging to the inside of the hydraulic lines (like bubbles on the inside of a glass of beer.) Waiting like this may allow them to coalesce and then be flushed out with the next bleed.

I found 99% isopropyl alcohol at Walmart. I am going to buy some and see if flushing it through the lines will destroy the surface tension of the bubbles achieving the same result. Like you, I have ordered some cheap DOT4 and will flush this through before the final fill.

I will then find a quiet test area where I can activate the DSC/ABS system and maybe shake out any remaining air...
I was talking to an indie today and told him about my problem. He thought a moment and then said:
"You know, I do remember having that problem on a car once. I can't remember whether it was a BMW or Lexus. I flushed probably two gallons of brake fluid through that thing! My mechanic took the car out and 'abused' it for a while. When he came back the brakes were working fine."

Fingers crossed this will be fixed!!!
AMEN, to that brother!!
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SemiHidden="true" UnhideWhenUsed="true" Name="List Bullet 5"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Number 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Number 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Number 4"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Number 5"/> <w:LsdException Locked="false" Priority="10" QFormat="true" Name="Title"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Closing"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Signature"/> <w:LsdException Locked="false" Priority="1" SemiHidden="true" UnhideWhenUsed="true" Name="Default Paragraph Font"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Body Text"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Body Text Indent"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Continue"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Continue 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Continue 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Continue 4"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="List Continue 5"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Message Header"/> <w:LsdException Locked="false" Priority="11" QFormat="true" Name="Subtitle"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Salutation"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Date"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Body Text First Indent"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Body Text First Indent 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Note Heading"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Body Text 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Body Text 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Body Text Indent 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Body Text Indent 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Block Text"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Hyperlink"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="FollowedHyperlink"/> <w:LsdException Locked="false" Priority="22" QFormat="true" Name="Strong"/> <w:LsdException Locked="false" Priority="20" QFormat="true" Name="Emphasis"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Document Map"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Plain Text"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="E-mail Signature"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Top of Form"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Bottom of Form"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Normal (Web)"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Acronym"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Address"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Cite"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Code"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Definition"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Keyboard"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Preformatted"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Sample"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Typewriter"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="HTML Variable"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Normal Table"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="annotation subject"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="No List"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Outline List 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Outline List 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Outline List 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Simple 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Simple 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Simple 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Classic 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Classic 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Classic 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Classic 4"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Colorful 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Colorful 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Colorful 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Columns 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Columns 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Columns 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Columns 4"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Columns 5"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Grid 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Grid 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Grid 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Grid 4"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Grid 5"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Grid 6"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Grid 7"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Grid 8"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table List 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table List 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table List 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table List 4"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table List 5"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table List 6"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table List 7"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table List 8"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table 3D effects 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table 3D effects 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table 3D effects 3"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Contemporary"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Elegant"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Professional"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Subtle 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Subtle 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Web 1"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Web 2"/> <w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true" Name="Table Web 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Name="Medium Grid 2"/> <w:LsdException Locked="false" Priority="69" Name="Medium Grid 3"/> <w:LsdException Locked="false" Priority="70" Name="Dark List"/> <w:LsdException Locked="false" Priority="71" Name="Colorful Shading"/> <w:LsdException Locked="false" Priority="72" Name="Colorful List"/> <w:LsdException Locked="false" Priority="73" Name="Colorful Grid"/> <w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 1"/> <w:LsdException Locked="false" Priority="61" Name="Light List Accent 1"/> <w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 1"/> <w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 1"/> <w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 1"/> <w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 1"/> <w:LsdException Locked="false" SemiHidden="true" Name="Revision"/> <w:LsdException Locked="false" Priority="34" QFormat="true" Name="List Paragraph"/> <w:LsdException Locked="false" Priority="29" QFormat="true" Name="Quote"/> <w:LsdException Locked="false" Priority="30" QFormat="true" Name="Intense Quote"/> <w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 1"/> <w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 1"/> <w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 1"/> <w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 1"/> <w:LsdException Locked="false" Priority="70" Name="Dark List Accent 1"/> <w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 1"/> <w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 1"/> <w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 1"/> <w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 2"/> <w:LsdException Locked="false" Priority="61" Name="Light List Accent 2"/> <w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 2"/> <w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 2"/> <w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 2"/> <w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 2"/> <w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 2"/> <w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 2"/> <w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 2"/> <w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 2"/> <w:LsdException Locked="false" Priority="70" Name="Dark List Accent 2"/> <w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 2"/> <w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 2"/> <w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 2"/> <w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 3"/> <w:LsdException Locked="false" Priority="61" Name="Light List Accent 3"/> <w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 3"/> <w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 3"/> <w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 3"/> <w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 3"/> <w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 3"/> <w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 3"/> <w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 3"/> <w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 3"/> <w:LsdException Locked="false" Priority="70" Name="Dark List Accent 3"/> <w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 3"/> <w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 3"/> <w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 3"/> <w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 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Name="Plain Table 3"/> <w:LsdException Locked="false" Priority="44" Name="Plain Table 4"/> <w:LsdException Locked="false" Priority="45" Name="Plain Table 5"/> <w:LsdException Locked="false" Priority="40" Name="Grid Table Light"/> <w:LsdException Locked="false" Priority="46" Name="Grid Table 1 Light"/> <w:LsdException Locked="false" Priority="47" Name="Grid Table 2"/> <w:LsdException Locked="false" Priority="48" Name="Grid Table 3"/> <w:LsdException Locked="false" Priority="49" Name="Grid Table 4"/> <w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark"/> <w:LsdException Locked="false" Priority="51" Name="Grid Table 6 Colorful"/> <w:LsdException Locked="false" Priority="52" Name="Grid Table 7 Colorful"/> <w:LsdException Locked="false" Priority="46" Name="Grid Table 1 Light Accent 1"/> <w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 1"/> <w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 1"/> <w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 1"/> <w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 1"/> <w:LsdException Locked="false" Priority="51" Name="Grid Table 6 Colorful Accent 1"/> <w:LsdException Locked="false" Priority="52" Name="Grid Table 7 Colorful Accent 1"/> <w:LsdException Locked="false" Priority="46" Name="Grid Table 1 Light Accent 2"/> <w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 2"/> <w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 2"/> <w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 2"/> <w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 2"/> <w:LsdException Locked="false" Priority="51" Name="Grid Table 6 Colorful Accent 2"/> <w:LsdException Locked="false" Priority="52" Name="Grid Table 7 Colorful Accent 2"/> <w:LsdException Locked="false" Priority="46" Name="Grid Table 1 Light Accent 3"/> <w:LsdException Locked="false" Priority="47" Name="Grid Table 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Locked="false" Priority="46" Name="Grid Table 1 Light Accent 5"/> <w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 5"/> <w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 5"/> <w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 5"/> <w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 5"/> <w:LsdException Locked="false" Priority="51" Name="Grid Table 6 Colorful Accent 5"/> <w:LsdException Locked="false" Priority="52" Name="Grid Table 7 Colorful Accent 5"/> <w:LsdException Locked="false" Priority="46" Name="Grid Table 1 Light Accent 6"/> <w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 6"/> <w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 6"/> <w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 6"/> <w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 6"/> <w:LsdException Locked="false" Priority="51" Name="Grid Table 6 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Discussion Starter #113
Arktiksilber,


I thought about what you wrote to flush 99% isopropyl alcohol through the brake lines. IMHO, I would be concerned about getting all of the alcohol out of the lines. At the very least it would take a long time to evaporate given the great lengths, twists, turns of the lines. I assume you will not be introducing the alcohol into the calipers, that would be bad IMHO too. Not sure if there is any information on this on the web.



I think using the Power Bleeder AND foot pump & hold, crack the bleed screw to send a shock wave of fluid down the line will be more effective.


Good luck what ever you do.



I am going to buy more of the cheap DOT 3/4 fluid and flush the troubles away...
 

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…I would be concerned about getting all of the alcohol out of the lines. At the very least it would take a long time to evaporate given the great lengths, twists, turns of the lines…
There are five potential problems that need to be considered:
1) Damage to seals.
2) Damage to the ABS pump.
3) Introduction of water into the system.
4) A too low viscosity of brake fluid after the process is complete.
5) Loosening of alcohol soluble contaminants inside the system ahead of the ABS module that jam the valves.

The isopropyl alcohol will dissolve and thin the brake fluid. It will act as a surfactant and break the surface tension of even the smallest bubbles. I have checked this site and IPA is non-reactive with any type of seal material likely used (probably BUNA-N).

I have taken a jar containing some brake fluid and violently shaken it in order to entrain air. When held up to direct sunlight, the myriad tiny bubbles are clearly visible. After diluting the brake fluid with alcohol (I used 70% alcohol for this test) and shaking the mixture, ALL of the bubbles had disintegrated. Not only that, subsequent violent shaking did not result in further air entrainment. I feel quite confident this method will solve the problem, IF… the problem is due to entrained air or air adhering to the inner surfaces of the brake system.

NOTE: for the fix, I plan to use pure isopropyl that has the lowest percentage of water possible (NOT rubbing alcohol.)

ALSO: I was unable to entrain air after the alcohol was added in my test. This means, physical properties of the brake fluid had been altered. Not a good thing for brake fluid that will be left in the system. For this reason, the alcohol must be thoroughly flushed from the system by the time the fix is complete.

DOT 4 brake fluid and isopropyl alcohol are both hygroscopic and will combine with any trace amounts of water as well as with themselves.

Another problem I can foresee, is lack of lubrication when running the ABS pump with a high concentration of alcohol. For that reason, I will drain the M/C reservoir and then top off by adding alcohol directly to the reservoir. I will perform ONLY the first step of BMW’s bleed routine (without DIS 5.7) while refilling with alcohol. Then I will hook up the pressure bleeder using undiluted DOT 4 brake fluid and perform the second step bleed routine with DIS 5.7.

Since there are outlet valves, accumulators and internal passageways, that contain pure brake fluid, there should be adequate lubrication of the ABS pump while the mixture retains enough alcohol, to remove entrained air. The remainder of the bleed routine should remove all of the alcohol.

I have replaced everything but the ABS module and the hard lines on this system, so I don’t anticipate any problem (and possibly some benefit) regarding item #5.

I think using the Power Bleeder AND foot pump & hold, crack the bleed screw to send a shock wave of fluid down the line will be more effective.
I’ve done both of these with no success.
***​

Finally, in my previous post I related my conversation with an INDY who corrected the problem by “exercising” the ABS system. I have read on other websites, of those who used this method successfully. I have read as many posts by those who corrected the problem using this method only to have the malfunction recur. I will NOT drive this automobile on public roads until this problem is RELIABLY fixed!

I’ll post again after I have performed this routine. It may take a week to get everything together.


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Discussion Starter #115
Arktiksilber,


Seems that you investigated this very thoroughly! I will be very interested how this turns out for you!!!


I will be tied up with other projects around the house for a few days before I can get back to my M5 Beast.
 

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I had this same issue a few years ago, very mushy break feel that would sometimes firm up on its own.

I had the brake booster and fluid replaced...and it did nothing.

Took it to a BMW specialist near me and he bled the CRAP out of the brakes, damn near emptied it all out and refilled it with new fluid...and that took care of the problem. The guy is a real detective when it comes to these things, he isnt the type to just start throwing parts at it until something is fixed, guess I got lucky.

It looks like your heading down that road yourself, good luck!
 

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Discussion Starter #118
I had some time last night to revisit The Beast and the brakes...


Since everything has been replaced (except the brake booster) and the DSC unit was repaired and tested, I did a full system brake fluid bleed. My method was to run a plastic hose from the caliper nipple all the way up and into the brake reservoir. I prefilled the hose with new (cheap) fluid so there was only a small bubble of air right at the RR nipple. With the nipple open, I pumped the brake pedal at least twenty times before I saw the air bubble pass into the reservoir. I have the hose go up high (taped to the hood strut) so I have a clear view. I continued pumping for a total of about seventy times. Then I used INPA to open the intake valve while more pumping, then open the outlet valve while pumping that (I don't remember which valve, but one would hold pressure till a quick release of fluid when INPA finished that operation), followed by running the DSC pump with more vigorous pumping. I the closed the nipple and clamped the hose off and moved to the next caliper (RR, LR, RF, LF) until all were worked and bled. At each caliper there was only a short air bubble going reservoir from the hose being connected. After that and with all of the pumps, no other air bubbles were seen.


At this point, I will mount the wheels and do a test drive and exercise the ABS/DSC with extreme passion. I hope to get a sense of improved pedal feel. I may have to do this test drive a few times over the course of a week. The brakes got to feel strong before I replace the brake fluid back to new Motul RBF 600.


I am still disappointed that there is no definitive instructions on how to use INPA (seems that there are several versions) or ISTA+ to perform this task. And I web search this a lot!!!!!


More to follow...
 

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Discussion Starter #119
Becoming more and more disappointed in the materials used in the cars of the last twenty years wither it is a Ferrari, BMW or Ford, etc.


When I was replacing the wheel speed sensors, the blue plastic 'barrel' connectors were disintegrating. Many of the small locking clips snapped off, one connector crumbled as I tried to pull the two pieced apart. Then the right side panel that covers the two brake line going to the rear brakes started fracturing in many places. I just wanted to fiberglass a new flange for the mounting screw, buy the panel just broke piece by piece. These and the passenger fenderliner was doing the same fracturing where the plastic rivets go. I had to buy new panels!!!!


Also the foam under the leather dash cover and headliner disintegrated in my 2002 Ferrari 360 that cost some $$$ to fix even though I did most of the work. The Ferrari has since been sold...


Product (most all products) quality has gone down the crapper!!! Don't get me started on the Chinese Crap flooding the world!!!!!!
 

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Discussion Starter #120
Now my Beast is starting to have brakes like it use to have!!!!


I received the last new part I needed to button up the disintegrating right side under panel from Pelican Parts. Installed the new right side fender liner, mounted the wheels and drove/testing in my driveway and front street. The brake pedal does not go so deep when stopping!!!!! Real progress... Tomorrow I will drive to a big empty parking lot and get the ABS/DSC activated and shake loose any and all air bubbles (Hopefully, finally...). If this goes well, I will use the Power Bleeder and swap in new Motul RBF 600 fluid for the cheap stuff I was using.


More to follow....
 
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