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post #1 of 36 Old 4th November 2012, 06:08 PM Thread Starter
mdyaman
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Arrow M5/M6/S85 Recall, Tech Service Bulletin/Service Information Bulletin/Technical Docs Thread - One Stop Shop

This thread is meant to be a one stop shop for all Technical Documentation, Recall, TSB/SIB notices for the M5/M6 and S85 engine. Use this thread as a reference for general understanding, troubleshooting, recalls, issues, for your BMW services centers or indy service shops. If there are any that I missed, please let me know as this thread is a work in progress.


++++++++++++++++++++++++++++++++++++++++++++++++++ ++++++++++++++++++


Technical References


E60 M5 Complete Vehicle PDF (also referred to as the "Aftersales Training Manual")
Starting off, here is the one reference everyone should have if you own this car.

E60 Series Information

The next set of PDFs are part of a training program from BMW for M Division vehicles. A lot of the information in here specific to the M5 is identical to the Complete Vehicle document, but there is some more in-depth discussion on the engine components and DME. There is some great engine rebuild discussion and some info on the vacuum booster pump as well that is surprising. Download them all for the table of contents to work properly.

General E60 Series Information

These documents aren't M specific, but do have a lot of useful information on the E60 platform in general.


Service Information Bulletins (SIB) and Technical Service Bulletins (TSB):

**Website links are provided, as well as PDF files are attached to this thread.


*** BMW Changes Oil Recommendation ***
BMW_Oil_Supplier_Listing_Aug2013_V2.pdf
*************************************

SMG Transmission Service Functions notice
PDF attached

SMG Hydraulic Unit Motor fault: SIB 23 01 07
Ramifications of service bulletin SIB #23-01-07; Carbon Brush Wear

(no PDF for this one)

SMG Hydraulic Unit faults: SI B 23 07 06
website link: http://www.google.com/url?sa=t&rct=j...r5blVlDEuvG8RA

Clutch Service Bulletin: SI B 21 02 06
website link: Clutch Service Bulletin for SMG

SMG III: Fault Code 5101 Analyze Hydraulic Sensor
No PDF, See Post 17

Analyze hydraulic sensor
No PDF, See Post 18

SMG Gear Blocking Faults SI B 23 03 08
SI B23 03 08.pdf

Sunroof Noise: SI B54 04 09
website link: sunroof wind noise??

S85 VANOS Line Replace: SIB 11 10 05 (up to 11/22/05 production)
website link: List of recalls for MY2006/2007

Upgraded Differential Fluid (for grinding noises caused by differential): SIB 33 01 02
website link: http://www.google.com/url?sa=t&rct=j...KrbcBiVh6ykTug

Differential and transmission fluid question

SZL Optical Element (steering angle sensor): SIB 34 05 06 (from 8/26/05 to 7/28/06)
website: 2006 Angle Sensor - Recall # ?

S85 Engine Oil level and Service TSB (1): B11 01 06
PDF attached

BMW TSB # SI B 12 19 08 Engine Electrical Systems
Post 8 below

Service Information: Reset CBS
PDF attached

E60/E63 Recall (Battery Cable)
PDF attached
website link: E60 Recall?

Tire Pressure Monitoring: SIB SIB 36 05 07
website link: 2006 BMW M5 Bulletin - Vehicle Safety TSB ID 320580

Fuel System/Pump Repair: SIB 16 02 09
website link: 2005 BMW M5 Bulletin - Vehicle Safety TSB ID 322547

Voluntary Emissions Recall: SI B12 16 08
website link: 2007 BMW M5 Bulletin - Vehicle Safety TSB ID 281238

Digital Instrument Panel (Gear Selector Display issues): SI B25 01 0
website link: 2007 BMW M5 Bulletin - Vehicle Safety TSB ID 280073

**Master SIB list attached with a PDF
Attached Files
File Type: pdf SIB 23 07 06 SMG Hydraulic Faults.pdf (412.6 KB, 5532 views)
File Type: pdf SIB 21 02 06 Clutch Service.pdf (11.5 KB, 1017 views)
File Type: pdf SIB 54 04 09 Sunroof Noise.pdf (94.5 KB, 2551 views)
File Type: pdf SIB 33 01 02 Grinding Nosie_Differential fluid upgrade.pdf (32.8 KB, 1616 views)
File Type: pdf SIB 11 10 05 VANOS line replace.pdf (47.3 KB, 983 views)
File Type: pdf SIB Master list.pdf (35.8 KB, 4741 views)
File Type: pdf TSB B11 01 06 S85 Enginge level & Oil Service.pdf (71.5 KB, 937 views)
File Type: pdf SI CBS reset in the vehicle-1.pdf (21.9 KB, 827 views)
File Type: pdf E60_E63 Battery Cable Recall.pdf (77.6 KB, 939 views)
File Type: pdf RA Notes on SMG transmission service functions.pdf (20.4 KB, 1331 views)

Retired: 2006 e46 ///M3 Silver-Gray SMG (sold)

Current: 2008 e60 DINAN
///M5 Interlagos Blue SMG
DINAN 3.91 Differential, Stage 2 Suspension, Free-flow exhaust, Stage III Software, Front strut braces,
High Flow Air mass meters and intakes, 13% Underdrive pulley, RPI Scoops. 12.5mm TMS Spacers.


Last edited by jcolley; 26th October 2013 at 04:03 AM.
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post #2 of 36 Old 4th November 2012, 06:23 PM Thread Starter
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reserved for updates

Retired: 2006 e46 ///M3 Silver-Gray SMG (sold)

Current: 2008 e60 DINAN
///M5 Interlagos Blue SMG
DINAN 3.91 Differential, Stage 2 Suspension, Free-flow exhaust, Stage III Software, Front strut braces,
High Flow Air mass meters and intakes, 13% Underdrive pulley, RPI Scoops. 12.5mm TMS Spacers.


Last edited by mdyaman; 4th November 2012 at 06:24 PM.
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post #3 of 36 Old 4th November 2012, 06:24 PM Thread Starter
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reserved for updates

Retired: 2006 e46 ///M3 Silver-Gray SMG (sold)

Current: 2008 e60 DINAN
///M5 Interlagos Blue SMG
DINAN 3.91 Differential, Stage 2 Suspension, Free-flow exhaust, Stage III Software, Front strut braces,
High Flow Air mass meters and intakes, 13% Underdrive pulley, RPI Scoops. 12.5mm TMS Spacers.

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post #4 of 36 Old 4th November 2012, 06:25 PM
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...and stickied. thanks.

Recently sold:
2008 ///M5 | Space Gray | Black perforated leather | Aluminum | SMG
M167 wheels, Rogue Engineering exhaust (Section 3), Eibach springs, 12mm front/rear spacers, matte black grill/side gills/trunk badge, painted calipers (black) with ///M decal, body color reflector, 50% 3M tint, V1 hardwire
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post #5 of 36 Old 8th November 2012, 05:06 AM
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post #6 of 36 Old 9th November 2012, 10:07 PM
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This is great, David; it would be even more helpful if you listed the dates of the various bulletins in the main post so people know which would apply to them.

Thanks for taking the time to put this together.


2014 M5 Comp Pack
Azurite Black over Silver Stone II Full Leather

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post #7 of 36 Old 10th December 2012, 11:54 PM
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Thanks much. This is great.

2013 F10 M5 Singapore Gray

Gone but never forgotten:

Dinan/RPi 06 E60 M5. Silver Gray
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post #8 of 36 Old 4th February 2013, 06:37 PM
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Ran across this one, can't find it on the list here:

++++++++++++++++++++++++++++++++++++++++++++++++++ ++++++
BMW TSB # SI B 12 19 08 Engine Electrical Systems

SUBJECT: S85 - Power Reduction with Idle Actuator Faults Stored

MODEL: E60 M5 from SOP up to 3/08

E63, E64 M6 from SOP up to 3/08

SITUATION: The Service Engine Soon light (MIL) is illuminated. The engine power reduction mode is activated with any of the following idle actuator (LLS) faults stored:

2B0E: idle actuator, monitoring bank 2

2B0D: idle actuator, monitoring bank 1

2B23: idle actuator, governor monitoring, bank 1

2B24: idle actuator, governor monitoring, bank 2

CAUSE: Certain engine operating conditions could lead to overheating of the idle actuator (LLS) motor electrical components.

If the engine is operated at low load conditions with the idle actuator open and the throttle valves positioned at less that 10% (constant-speed highway driving, for example), the idle actuators could fault.

When the idle actuators (LLS) remain steady in the open positive during this type of driving, it is possible that the contracts on the LLS motor commutator may begin to degrade and cause operational faults.

CORRECTION: The DME software has been improved to include a "wiping function" of the LLS, beginning at a 3% throttle opening. This functional change in the LLS control will help maintain the electrical integrity of the internal motor contacts.

On a customer complaint basis only, reprogram the vehicle with the latest version of Progman.

This DME software improvement is included with integration level E060-08-03-500 and higher.

In the event that one of the idle actuators continues to fault after the DME programming, it will then be necessary to replace it.
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post #9 of 36 Old 5th February 2013, 03:10 AM Thread Starter
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/\

thanks for the addition!

Retired: 2006 e46 ///M3 Silver-Gray SMG (sold)

Current: 2008 e60 DINAN
///M5 Interlagos Blue SMG
DINAN 3.91 Differential, Stage 2 Suspension, Free-flow exhaust, Stage III Software, Front strut braces,
High Flow Air mass meters and intakes, 13% Underdrive pulley, RPI Scoops. 12.5mm TMS Spacers.

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post #10 of 36 Old 11th April 2013, 05:04 PM
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Nice list...I've had the Complete Vehicles list open on my laptop at work for the past week or so, great info.
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