DIY Spark Plugs, as requested. (Pics inside) - The Unofficial BMW M5 Messageboard (m5board.com)

Go Back   The Unofficial BMW M5 Messageboard (m5board.com) > BMW M5, M5 Touring, M6 and Z8 Forums > E39 M5 and E52 Z8 Discussion

E39 M5 and E52 Z8 Discussion 1998-2003 Advertiser's Forum


Reply
 
LinkBack Thread Tools Rate Thread Display Modes
Old 3rd November 2006, 17:24   #1
rdm190
Member, P500 Sport, DSC On (>700)
 
rdm190's Avatar
 
Join Date: Sep 2006
Location: PA

Garage: 2001 Carbon Black

Sales Feedback: (2)

Thanks: 0
Thanked 64 Times in 22 Posts
DIY Spark Plugs, as requested. (Pics inside)

A few people asked for a small write up, so here it is! The job itself is not very hard, just takes a little time and some small hands. I am not responsible for any damage you do to you engine or yourself. This is a high voltage system, use common sense and disconnect your battery.

Tools:
3/8'' Rachet
LONG 3/8'' Extension
3/8'' Wobble joint
10mm Socket
Spark Plug socket
Torque Wrench
Flat head screw driver
New plugs, NGK or Bosch are the BMW choice from the manual
Lots of light
Gloves
Liquid refreshment
A girlfriend/wife with small hands (If you have giant monster hands like me)

I started with the passenger side first. In order to access everything the cabin filter and its plumbing need to be removed. Zee Germans did a very nice job of making this unit easy to remove. At the center of the filter tray there is a small metal clip that holds the entire unit to the strut tower. Pull this clip out and set aside. Now lift the long, thin black bar that holds the filter lid on. Remove the lid and filter and set aside. Now to disconnect the plumbing into the firewall. On the filter box end, there are 3 tabs on the connector that need to be lifted (I choose a small screw driver but your fingers will do) The filter box and plumbing should now be separated. To remove the tube from the firewall rotate the entire tube clockwise, then it will pull straight out. To remove the filter box lift it from the right side. the box has a tab that sits in the fender and will pull right out when the right side in angled upwards.

You should have an area like this when finished


Parts that were removed look like this


There are two 10mm nuts on the surface of the access cover that need to be removed. Take care are not to drop the nuts or their washers into the engine bay! Once these bolts are removed the cover can be lifted (with a little force) and then maneuvered out of the engine bay. Be gentle and just wiggle the cover out, it will come, it may take some different angles.

You should see this


Now for the Bremi's (coils). I found it best (after trying many different ways) to remove all connectors first. To remove the electrical connector from the bremi takes the following: There is a large metal retaining clip that holds each connector in place. I found it best to use a flat head screwdriver, insert in the small recess at the front/long side of the clip and just "pop" the clip up. Then with your fingers lift the clip as far up as you can (it will stop, you won't pull it off). These clips are a pain in the arse because they always want to work there way back down, so with one hand hold the clip up, and with the other slide the electrical connector off the bremi. Repeat this process for all 4 bremis. The last one (closest to the firewall) is a PITA but take your time, just move the rubber insulator as best you can to access the connector. With the electrical connectors off I then removed the two 10mm nuts that hold the black, plastic wire loom in place. With the all of the above mentioned removed it makes access to the bremis very easy.

On to the Bremis. There are two 10mm nuts that hold each bremi in. Start with the first bremi, remove the nuts (again be careful as not to drop the nuts down into the galley) With the nuts removed get two fingers under each side of the bremi and give it a firm tug straight out. Remove the bremi and set aside.

Cover off and the first bremi out


Here is a pic with a bremi out, it is the driver's side but you getb the point


With the bremi out, use a very long 3/8'' extension, a wobble joint and your spark plug socket to get the plug out. Try to turn the plug as true to center as possible. This is hard because of the angles required to access the plugs. Remove plug and number. Reinstall new plug and turn in with FINGERS ONLY (ie remove the racket and turn the extension with your hands) this will ensure the plug seats true and not cross threaded. These are aluminum heads, not hard to f up. Once the plug is turned down by hand grab your torque wrench and tighten to 21-22 ft/lbs. Again keep your extension as true to center as possible. Reinstall the bremi and your done your first plug. I again suggest leaving the electrical connectors off to better facilitate access to the remaining units.

Work your way rearward. The last plug is a bit hard to access, but use your head and take your time.

After you change all 4 plugs, put everything back together in reverse order. Again the plug closest to the firewall is just a PIA.

I am not going to post about the drivers side because it is 99% the same as the passenger! There are a few AC hoses that are in the way, so small hands work better.

Button everything up


Start her up and enjoy! Make sure you get all your tools out of the engine bay!! Label your old plugs and post pics on here so smarter people can analyze them for you
__________________
2001 M5 Carbon Black/Black Extended
Hella Euro Headlamps/Umnitza LED Angel Eyes/UF IATS/MVIV NAV Computer/20% Tint all around
2008 Ford Explorer Eddie Bauer 4x4. Takes the bad weather beating for the beast.
1995 Ford Mustang Cobra
2006 SeaDoo RXP
rdm190 is offline   Reply With Quote
The Following 18 Users Say Thank You to rdm190 For This Useful Post:
-BEASTMW- (11th April 2009), 5PEEDY (9th January 2010), abbas.ali (15th September 2010), AfricaOffroad (28th July 2009), b757236 (18th November 2009), Bryan@Jlevi SW (7th November 2010), Don Incognito (13th October 2009), INFL8 (20th November 2009), NICEBIMMER (12th October 2009), Phil M5 (13th May 2011), primeral (15th January 2010), Sikorsky (8th January 2011), Smiling (17th May 2010), Sulli (21st November 2009), Ted (21st February 2009), thebeef74 (7th May 2010), Torquey5 (14th June 2010), Wi_KeD_M5 (12th April 2009)
Old 3rd November 2006, 18:03   #2
richie_rvf
Member, P500 Sport, DSC off (>900)
 
richie_rvf's Avatar
 
Join Date: Apr 2006
Location: Ireland

Garage: BMW E39 M5 Le Mans Blue

Sales Feedback: (0)

Thanks: 67
Thanked 23 Times in 19 Posts
Thank you very much for that - I was to do this over the weekend but something else has come up so it will have to wait

Did you fit OEM plugs?

Richie.
richie_rvf is offline   Reply With Quote
Old 3rd November 2006, 18:09   #3
rdm190
Member, P500 Sport, DSC On (>700)
 
rdm190's Avatar
 
Join Date: Sep 2006
Location: PA

Garage: 2001 Carbon Black

Sales Feedback: (2)

Thanks: 0
Thanked 64 Times in 22 Posts
Quote:
Originally Posted by richie_rvf
Thank you very much for that - I was to do this over the weekend but something else has come up so it will have to wait

Did you fit OEM plugs?

Richie.
The manual has two plugs Bosch and NGK. I Choose to try the Bosch, just to be different
rdm190 is offline   Reply With Quote
Old 3rd November 2006, 18:11   #4
richie_rvf
Member, P500 Sport, DSC off (>900)
 
richie_rvf's Avatar
 
Join Date: Apr 2006
Location: Ireland

Garage: BMW E39 M5 Le Mans Blue

Sales Feedback: (0)

Thanks: 67
Thanked 23 Times in 19 Posts
Quote:
Originally Posted by rdm190
The manual has two plugs Bosch and NGK. I Choose to try the Bosch, just to be different
Just read your other post where you say that

Thanks again!!

Richie.
richie_rvf is offline   Reply With Quote
Old 3rd November 2006, 18:55   #5
Beamer_usa
M5 Expert (>4000)
 
Beamer_usa's Avatar
 
Join Date: Feb 2005
Location: Connecticut, USA

Garage: explosive ford pinto

Sales Feedback: (2)

Thanks: 3
Thanked 20 Times in 17 Posts
Cool DIY, Thx for the pics. Keep us posted on the Bosch plugs
__________________
2000 Silvr(354)/Blk(M1SW) 65k miles
Dinan Cans
Dinan Software

Beamer_usa is offline   Reply With Quote
Old 5th November 2006, 00:19   #6
M5CCIE
Member, P500, DSC On (>600)
 
M5CCIE's Avatar
 
Join Date: Sep 2006
Location: Highlands Ranch, CO
Age: 44

Garage: 2003 M5 Sterling Gray

Sales Feedback: (5)

Thanks: 55
Thanked 32 Times in 20 Posts
In my bookmarks. Thanks!
__________________
2003 M5 Sterling Gray
Dinan 3.45 differential
TMS Shark Injector - 91 Octane tune
IATS Relocation - Inside Air box
Strong Strut front brace
TC Design rear swaybar brackets
Bluetooth
V1
Aux port
M5CCIE is offline   Reply With Quote
Old 5th November 2006, 00:51   #7
ard
Super Moderator
 
ard's Avatar
 
Join Date: Apr 2003
Location: Sierra foothills, CA, USA

Garage: 2003 E39 M5, 2004 996TT X50 Modded...

Sales Feedback: (1)

Thanks: 1,067
Thanked 1,392 Times in 878 Posts
Quote:
Originally Posted by rdm190
The manual has two plugs Bosch and NGK. I Choose to try the Bosch, just to be different
Which manual???
ard is offline   Reply With Quote
Old 5th November 2006, 01:11   #8
M5finally
Member, Sport: On DSC: On (>100 posts)
 
M5finally's Avatar
 
Join Date: Sep 2006
Location: Lake Clarke Shores Florida

Garage: 2002 M5 Silver

Sales Feedback: (0)

Thanks: 12
Thanked 1 Time in 1 Post
Good job
M5finally is offline   Reply With Quote
Old 5th November 2006, 02:37   #9
rdm190
Member, P500 Sport, DSC On (>700)
 
rdm190's Avatar
 
Join Date: Sep 2006
Location: PA

Garage: 2001 Carbon Black

Sales Feedback: (2)

Thanks: 0
Thanked 64 Times in 22 Posts
Quote:
Originally Posted by ard
Which manual???
My 01 BMW "User Manual" has two plugs in the back of the book under "Specs" a NGK type and a Bosch type. I can scan the page for you if you like
rdm190 is offline   Reply With Quote
Old 5th November 2006, 04:35   #10
a_ok2me
m5board.comoholic (>1000 posts)
 
a_ok2me's Avatar
 
Join Date: Dec 2004
Location: NA

Garage: M5

Sales Feedback: (0)

Thanks: 7
Thanked 25 Times in 23 Posts
Quote:
Originally Posted by rdm190
A few people asked for a small write up, so here it is! The job itself is not very hard, just takes a little time and some small hands. I am not responsible for any damage you do to you engine or yourself. This is a high voltage system, use common sense and disconnect your battery.

Tools:
3/8'' Rachet
LONG 3/8'' Extension
3/8'' Wobble joint
10mm Socket
Spark Plug socket
Torque Wrench
Flat head screw driver
New plugs, NGK or Bosch are the BMW choice from the manual
Lots of light
Gloves
Liquid refreshment
A girlfriend/wife with small hands (If you have giant monster hands like me)
I attached pics in the other spark plug thread too. If only I saw this post before I started.

I didn't have to touch the air filter. I used a universal joint instead of the wobble extension. This gave me all the clearance I needed around the air filter box. I bet this saved some time. It took me 2 hours total, but I spent 1/2 hour talking to neighbors, so 1.5 hours.

Different from yours. I used:
1/2" rachet
Two 1/2" extensions 6" long
Universal joint
One 1/2" extension 3" long
a_ok2me is offline   Reply With Quote
Reply

Bookmarks



Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes Rate This Thread
Rate This Thread:

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
FS Brand new set of 8 NGK spark plugs dmz Parts / Other For Sale or Wanted 2 18th April 2006 19:41
Another reason to change the spark plugs. vics E39 M5 and E52 Z8 Discussion 10 24th March 2006 06:16
Problem removing spark plugs OldDawg E34 M5 Discussion 7 21st February 2006 01:32
Changed Spark plugs, old ones were so foul cali6869 E39 M5 and E52 Z8 Discussion 17 16th January 2005 19:18
New pics of E60.. link inside wanted///M5 E60 M5 and E61 M5 Touring Discussion 9 14th November 2002 04:22

Loading...

All times are GMT +2. The time now is 08:11.



Everything Copyright 2000-2008. Do not use ANYTHING from this site without written permission. All images, graphics, sound files, video files and text appearing on this web site are the exclusive property of m5board.com and are protected under international copyright laws. All images, graphics, sound files, video files and text on this site are for on-screen and on-site viewing and listening only. No part of this web site may be reproduced, copied, saved, stored, manipulated, or used in any form for personal or commercial purposes without the prior written permission of m5board.com. Use of any image or graphic as the basis for another photographic concept or illustration is a violation of the copyright. Any copyright infringement will be prosecuted to the full extent of federal and international copyright laws. M5board.com is an enthusiast board and we don't condone any dangerous activity. Our airfield events are completely safe based on years of experience, we conduct them during clear visibility with mature participants that have several years of experience with high-performance automobiles, large unobstructed run-off zones on sealed off private former military airbases and we clearly mark the braking zones. If inexperienced with high speed driving we do not recommend organizing your own event but attending a high-performance driving school. The use of the term "BMW" on this site is for reference only, and does not imply any connection between m5board.com and BMW AG or BMW North America.