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Old 30th October 2003, 05:23   #1
BKH
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Some air filter info from BMWE34.net

One way to give a little bit more air to the Bmw E34 engine is to change the air filter to a less restrictive one like K&N or by removing the filter box and replacing it with a cool air induction filter (more expensive).

Pros: If you have a sport exhaust, the sound will be deeper. Maybe a little increase of acceleration. It is the last time that you'll buy an air filter (if you clean and oil it).

Cons: I must warn you that some people think that the K&N type filters do not filter the air as good as the stock filter and might harm your engine.
Cold air intakes non insulated are getting the warm air of the engine. This will LOWER your HP.

Rob Levinson from UUC Motorwerks says that "it is really doing every E34 owner a disservice for three reasons:
• First, conclusive tests from independent labs show that K&N filters, no matter how well-oiled and cleaned, let through huge amounts of large particulate that damages engines. Oil analysis shows 5x as much silicate contamination. Additionally, the oil from these filters tends to muck up the MAF and cause an engine-damaging lean-run condition.
• Second, an open element filter like that sucks in hot underhood air and subjects the filter to "fan wash", the swirl that creates a vacuum effect. On the E36 M3, we measure a 15hp loss from open cone filters.
• Third, the E34 airbox is designed with an integral velocity-stack style venturi at the opening. Running one of these engines on a dyno, you can cause a 5hp drop just from putting your finger on the stack lip. Removing that airbox undoes a lot of good BMW engineering. Yes, these filters make a "really cool" noise... but noise does not equal power. Stick with a stock paper element in the factory airbox, you're not getting any more power with a K&N garbage-filter, just damaging your motor."

Jim Conforti (AKA the Land Shark) did some testing:
This was a scientific test, not one done by filter manufacturer X to show that their filters are better than manufacturer Y. The test results are pretty irrefutable as the test lab tests and designs filters where "screw ups" are absolutely NOT allowable (I can't say any more for security. Think "Glow in the Dark").

A scientific test was done on TEST filters where air was loaded with ACCTD (some standardized "test dust" called AC Coarse Test Dust) and sucked through the TEST filter then through an analysis membrane. From the Quantity of dust injected and the amount that gets through the TEST filter and is then captured on the analysis membrane we can calculate the efficiency of the TEST filter in Question.

BMW Stock Filter, Eff. Area of Media: 8.4 sq ft.
K&N Replacement, Eff. Area of Media: 1.6 sq ft.

The filters are the SAME size._ They both fit in the STOCK BMW M3 airbox._ The difference is that the STOCK filter has 65 pleats 1.5" deep and the K&N only 29 pleats each 0.75" deep.
Now, remember this ratio: " 5.25:1"._ It's the ratio of the AREA of STOCK to K&N._ It's very important and will come into play later.

The STOCK filter efficiency started at 93.4% at 0 loading and increased to 99.2% efficiency as the loading increased to a max tested of 38.8 gm/sq ft of dust.

The K&N filter efficiency started at 85.2% at 0 loading and increased to 98.1% at the max tested loading of 41.38 gm/sq ft.

Now, I hear you. "Jim, that's only a FEW PERCENT"._ But is it?

Let's look._ If we had 100 grams of dust on a new BMW filter we would let through a total of 6.6 grams of dust in._ If we used the new K&N filter we get 14.8 grams of dust._ That's 224% (TWO HUNDRED TWENTY FOUR PERCENT!!) more dust ingested initially, stock vs. "free flow" and this ratio is pretty much held._ Somewhere between 200-300% more dirt gets "ingested" anywhere across loading equivalence. The more INTERESTING thing is when you look at what happens to the DP or Differential Pressure at a constant airflow as you dirty both filters equally with time.

The test used a rate of 75gr of dust per 20 min._ Here's where the AREA difference comes MAJORLY into play._ See, even though the BMW filter flows a bit less at the SAME loading, it also LOADS UP 5.25 times SLOWER due to it's LARGER effective area._ So what happens is that the K&N initially flows better, but as the dirt continues coming in, the K&N eventually flows WORSE while still letting MORE dirt in.

Now, does any of this additional dirt cause problems?_ I dunno. I suppose we could have a few people do some independent oil analyses on different motors using both K&Ns and Stock filters._ Get enough of them, and you'd have a good statistical basis._ For me though, it's simple: More DIRT = BAD.

The additional short-term airflow might make sense on a track car._ IMHO, it doesn't for the street.

-- Jim Conforti

K&N Response:

It is incorrect. The difference between 99.2% and 98.1% (his results) is 1.1% not 224% as he states!!! (bmwE34.net: who didn't go to school, Jim was measuring the amount of dust that goes inside the engine). Furthermore, does he realize that 96% meets OEM standards? K&N has been around for over 30 years and we sell over 2,000,000 units a year. If there were any sort of problem, one would think we would know by now and so would everyone else. One Internet "expert's" opinion is not reason for concern and should be taken loosely at best.

That information is 100% untrue. Don't believe all you read on the Net. Most is opinions not based on any sort of factual evidence. Our filters are tested by an outside, independent laboratory. They have been proven to stop at least 99% of particles on a SAE dust test. This test uses particles as low as the 0 - 5 micron range and goes up to 20 microns.
For comparison, a paper filter also stops 99% on the same test and the OEM minimum standard is 96%. Foam is generally the worst media with a typical efficiency rating of 75 - 85%. To get higher ratings, the foam must be more dense and therefore way more restrictive. The "tack" characteristic of a K&N allows for increase filtration without loss of flow as well. The testing procedure used is SAE J-726 using ISO Test Dust.
This test is the standard of the air filter industry. The test procedure consists of flowing air through the filter at a constant rate (airflow rate is determined by the application) while feeding test dust into the air stream at a rate of 1 gram per cubic meter of air.
As the filter loads with dust the pressure drop across the
filter is increased to maintain the prescribed airflow rate. The test is continued until the pressure drop increases 10" H2O above the initial restriction of the clean element (in this case .78" to 10.78" H2O). At this point the test is terminated. The dirty filter element is then weighed. This weight is compared to the clean element weight to determine the total Dust
Capacity. The amount of dust retained by the filter is divided by the total amount of dust fed during the test to determine the Cumulative Efficiency.

The K&N filter achieved the following results:
- Dust Capacity: 305grams
- K&N Cumulative Efficiency: 99.05 %
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Old 30th October 2003, 19:39   #2
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The K&N craze caught on like a virus with the Ford 5L crowd around 1982, when a couple reputable magazines posted 5-7 HP dyno gains. Acceptance spread like wildfire to other applications despite followup A-B control tests that showed little or no gain. Then the particulate filtering and MAF issues emerged. People will continue to purchase them based upon race hype, much like uncertified Red Line street lubes. I do not intend to use one on my E39.

Last edited by Lscman; 30th October 2003 at 19:41.
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