DIY: Damaged my exhaust - Franken Fix! - BMW M5 Forum and M6 Forums

Go Back   BMW M5 Forum and M6 Forums > BMW M5, M5 Touring, M6 and Z8 Forums > E39 M5 and E52 Z8 Discussion

E39 M5 and E52 Z8 Discussion 1998-2003 Advertiser's Forum

Like Tree5Likes

Reply
 
LinkBack Thread Tools Rate Thread Display Modes
Old 5th August 2012, 04:45   #1
Diny
Moderator
 
Diny's Avatar
 
Join Date: Oct 2007
Location: Long Island, NY
Age: 29

Garage: Anthracite M5

Sales Feedback: (25)

Thanks: 567
Thanked 1,522 Times in 1,007 Posts
Damaged my exhaust - Franken Fix!

Back in June, I damaged my exhaust. I was driving around Montreal and trying to get to a parking lot that I remembered from last year and I bottomed out. I was driving slowly but I didn't want to try to drive back up just in case I ripped something off the front end. I bottomed out the back of the car and, while no mechanical damage was done, I hit my left exhaust tips hard. No pictures, but let's just say that the E60 M5 owners running exhaust with oval tips would've approved...

I've had the Hayward and Scott exhaust for over 3 years now and I love it. It seemed as if I would have to buy an exhaust for the left side, which was money that I didn't want to spend. Then, my DIY ideas started to flow. Can it be fixed? Not really. Stainless steel is a pain in the rear to polish back to mirror especially after a hit like that. What about new tips only? I could not only keep the exhaust and save major money, but I could make it so that I can remove the tips fully for cleaning (no more need to remove the diffuser!). Ahhh that's the ticket!

With help from Timmay, my father, a local exhaust shop (American Racing Headers), and a Saturday afternoon, all came to fruition.

Here's the exhaust with the tips cut off. We cut them offset like that because I had the tips made 2 different sizes to keep that nice offset that I had before (and that many of you know).

Name:  _MG_6006.jpg
Views: 388
Size:  217.6 KB

Because the exhaust was made in the UK, the tips were from a tube measured in millimeters. No such luck finding them here, so Tim gave me the tip of using his own tips (which are pretty much the same size). American Racing Headers flared them up a bit so that they can slide over the original tips with ease and cut the slots so that they could be tightened. I also got 3" clamps that I modified to fit the 3.25" tips. As you can see below, the fit is good!

Name:  _MG_6008.jpg
Views: 366
Size:  579.4 KB

Name:  _MG_6011.jpg
Views: 361
Size:  343.1 KB

Once done, it's time to mount! I didn't want the clamps to be visible from directly behind the car, so they're nicely tucked in at the top and out of sight. Here are some shots from below.

Name:  _MG_6013.jpg
Views: 350
Size:  312.8 KB

Name:  _MG_6015.jpg
Views: 350
Size:  298.3 KB

Name:  _MG_6022.jpg
Views: 364
Size:  294.6 KB

Finally, a shot of the tips up close from above. Yes, that's still carbon on the bumper from back in June

Name:  _MG_6016.jpg
Views: 371
Size:  280.3 KB

That's it! I know that it's off-the-wall but hey, I saved a few hundred bucks on an exhaust and now I have added convenience. And having the look of a backbox from H&S plus the tips from Tim? Yes, please! Thanks for looking!
__________________
Fighting Oil Threads since 2007
• • • • • • • • • •


Last edited by Diny; 5th August 2012 at 05:09.
Diny is offline   Reply With Quote
The Following User Says Thank You to Diny For This Useful Post:
josiahg52 (5th August 2012)
Old 5th August 2012, 06:15   #2
S62E39
Member, Sport: On DSC: On (>100 posts)
 
Join Date: Apr 2012
Location: Pittsburgh, PA

Garage: '02 Carbon M5

Sales Feedback: (0)

Thanks: 9
Thanked 12 Times in 10 Posts
Nice job turning lemons into lemonade!
__________________
'02 carbon/complete Heritage black, PDC/M-audio/folding seats
Goodies: ST40, ducts, Shark, Dinan susp/camber/braces/exhaust/wheels, UUC SSK
Notable exes: '07 335i modded 6MT sport | '06 MX-5 LSD | '95 M3
S62E39 is offline   Reply With Quote
The Following User Says Thank You to S62E39 For This Useful Post:
Diny (5th August 2012)
Old 5th August 2012, 08:23   #3
sor118
M5 Guru (>2000 posts)
 
sor118's Avatar
 
Join Date: Nov 2007
Location: Saskatoon, Canada

Garage: 2002 Carbonic Blackalicious M5

Sales Feedback: (4)

Thanks: 1,509
Thanked 282 Times in 251 Posts
Great Idea man! I may do this to my stock tail pipes to get some larger nice pipes coming out the back! Cheers!

I assume you did the same to both mufflers to match them up and have convenient access to both sets of tips? How about a picture of the whole rear end to show us how nice it looks now?
__________________
2002 Carbon Black BMW ///M5 (Black Extended Leather, Anthracite Alcantara, Titanium Trim, M-Audio with Enhanced Bass, PDC)
Conforti Shark Injected with M5Board Tune, CMS Custom Muffler Delete with OE Tips, AFE Pro Dry S air Filters, ACS rep CF Front Splitters, Flat Black Kidneys, Open brake ducts with Flat Black Brake Duct Rings, StopTech Stainless Steel Braided Lines, Shorty Clutch Stop, Lighted ZHP Knob, Custom Pure White Angel Eyes (Predator Ice housing and Rebel Tri-Star LED's driven by PowerPucks), Umnitza V4 ION License Plate Lights, Fogs color matched to HID's, Oil Pan Pad Heater for winter, 3M Clear bra on hood, Flat Black Style 65's on Nitto NT555's, Style 66's on Conti Extreme WinterContact's for the other 6 months, Interstate MTP-H9 Battery, Sybesmas remaned rearview mirror, Boomerang Espion Alert LoJack, MKIV Nav with 2010 maps.

http://www.cardomain.com/ride/2964057/1
http://www.bmwmregistry.com/detail.php?id=7570
sor118 is offline   Reply With Quote
The Following User Says Thank You to sor118 For This Useful Post:
Diny (5th August 2012)
Old 5th August 2012, 13:50   #4
JDMM5
Member, P500, DSC On (>600)
 
Join Date: Mar 2011
Location: Athens, Ga
Age: 40

Garage: 2002 M5 LeMans Blue

Sales Feedback: (0)

Thanks: 90
Thanked 91 Times in 74 Posts
Nice.
A little off topic: Are you running stock resonator with the H&S boxes? I'm thinking about getting a set myself but I have an X-pipe and thought it may be a little much being as the H&S boxes are basically straight pipes.
JDMM5 is offline   Reply With Quote
The Following User Says Thank You to JDMM5 For This Useful Post:
Diny (5th August 2012)
Old 5th August 2012, 15:26   #5
Diny
Moderator
 
Diny's Avatar
 
Join Date: Oct 2007
Location: Long Island, NY
Age: 29

Garage: Anthracite M5

Sales Feedback: (25)

Thanks: 567
Thanked 1,522 Times in 1,007 Posts
Quote:
Originally Posted by sor118 View Post
Great Idea man! I may do this to my stock tail pipes to get some larger nice pipes coming out the back! Cheers!

I assume you did the same to both mufflers to match them up and have convenient access to both sets of tips? How about a picture of the whole rear end to show us how nice it looks now?
I'm not sure if you're gonna be able to pull it off with the stock muffles. The H&S tips were 10 inches long, so they have plenty of room for cutting. I don't remember the factory ones being that long and the clamps may not clear the diffuser.

But yes, I did the same to both mufflers. The new tips are about 2mm larger in diameter and the metal is twice as thick, so it had to be done to both.

Quote:
Originally Posted by JDMM5 View Post
Nice.
A little off topic: Are you running stock resonator with the H&S boxes? I'm thinking about getting a set myself but I have an X-pipe and thought it may be a little much being as the H&S boxes are basically straight pipes.
I'm running stock resonators. The sound is perfect for me. I'm gonna be getting headers in the future and I'm already concerned of how loud it's gonna be.
Diny is offline   Reply With Quote
Old 5th August 2012, 18:17   #6
Diny
Moderator
 
Diny's Avatar
 
Join Date: Oct 2007
Location: Long Island, NY
Age: 29

Garage: Anthracite M5

Sales Feedback: (25)

Thanks: 567
Thanked 1,522 Times in 1,007 Posts
And finally, 2 more pics after I finished up this morning (tightening the clamps that attached the exhaust to the resonators). The thing about having adjustable tips is that I can have them come in and out however I'd like without having to adjust the entire exhaust. I prefer them tucked in like you see here. After that, I went for a drive and all good! They're still there
Attached Images
  
Diny is offline   Reply With Quote
Old 5th August 2012, 19:01   #7
Bulg
Member, Sport: Off DSC: On (>50 posts)
 
Join Date: Jun 2007
Location: Atlanta,GA

Garage: 2006 m5 White, 2001 m5 Silver

Sales Feedback: (0)

Thanks: 16
Thanked 6 Times in 6 Posts
it looks good.
Bulg is offline   Reply With Quote
The Following User Says Thank You to Bulg For This Useful Post:
Diny (5th August 2012)
Old 5th August 2012, 21:36   #8
bdsmitty88
m5board.comoholic (>1000 posts)
 
bdsmitty88's Avatar
 
Join Date: Aug 2011
Location: Dayton, OH
Age: 25

Garage: 2000 BMW M5 Carbon Black Metallic / Black Full Leather

Sales Feedback: (3)

Thanks: 76
Thanked 125 Times in 93 Posts
That is quite creative! Nicely done.
__________________
2000 BMW m5 Carbon Black Metallic / Full Black Leather / Aluminum Trim
Matte Black Kidneys - Monochrome Trunk/Hood Roundels - Monochrome Trunk Badge - Slimms Finned Rear Diffuser: Matte Black
545 SSK - IATS Relocation
Full Interior / license plate LEDs
BBS RS-GT Diamond Black / Polished Lip
Muffler Delete
Evolve Alpha-N tune
60K Miles 8/15/12
bdsmitty88 is offline   Reply With Quote
The Following User Says Thank You to bdsmitty88 For This Useful Post:
Diny (5th August 2012)
Old 5th August 2012, 21:39   #9
josiahg52
M5 Guru (>2000 posts)
 
josiahg52's Avatar
 
Join Date: Nov 2008
Location: back in Maine
Age: 32

Garage: 2001 Jet Black/All Exclusive Black/Black Cubic M5, Supercharged 2001 Tahoe LT 4x4

Sales Feedback: (6)

Thanks: 1,064
Thanked 640 Times in 512 Posts
I like this. I have a set of custom etched Timmay Tips and planned to go with the muffler delete but lately have been shying away from the idea of the muffler delete. I like the Timmay Tips, however, and so this may be a way to have both mufflers and tips that I want.
__________________
-Josiah
2001 ///M5 Jet Black/All Exclusive Black/Black Cubic - 3/2001 production "UNTIER"


josiahg52 is online now   Reply With Quote
The Following User Says Thank You to josiahg52 For This Useful Post:
Diny (5th August 2012)
Old 5th August 2012, 22:35   #10
Diny
Moderator
 
Diny's Avatar
 
Join Date: Oct 2007
Location: Long Island, NY
Age: 29

Garage: Anthracite M5

Sales Feedback: (25)

Thanks: 567
Thanked 1,522 Times in 1,007 Posts
Quote:
Originally Posted by josiahg52 View Post
I like this. I have a set of custom etched Timmay Tips and planned to go with the muffler delete but lately have been shying away from the idea of the muffler delete. I like the Timmay Tips, however, and so this may be a way to have both mufflers and tips that I want.
What do you plan on using for the backbox? I got the H&S before the muffler delete option was available, but what's on your mind?
Diny is offline   Reply With Quote
Reply

Bookmarks



Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes Rate This Thread
Rate This Thread:

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
Selling E46 m3 hood (damaged) for power dome project BigJ USA Northeast Forum 6 4th January 2012 06:26
Project WICKED M6: Phase 1 Video Clip: Agency Power Headers + Section 1 Meisterschaft Mid Pipes + Section 2 Tubi Mid pipes + Remus Exhaust = Freaking Loud :) WICKD M6 E63 BMW M6 Forum and BMW M6 Convertible | m6board.com 11 4th November 2010 17:00
Project Calypso - E34 M5 3.6 Track Day Project FinalEditionE34M5 E34 M5 Discussion 83 28th July 2010 14:12
My Cat-Back Exhaust Project jmlag E39 M5 and E52 Z8 Discussion 18 25th July 2009 12:16
My weekend project: Supersprint Exhaust cramer E39 M5 and E52 Z8 Discussion 12 20th March 2007 19:42

Loading...

All times are GMT +2. The time now is 15:34.



Everything Copyright 2000-2008. Do not use ANYTHING from this site without written permission. All images, graphics, sound files, video files and text appearing on this web site are the exclusive property of m5board.com and are protected under international copyright laws. All images, graphics, sound files, video files and text on this site are for on-screen and on-site viewing and listening only. No part of this web site may be reproduced, copied, saved, stored, manipulated, or used in any form for personal or commercial purposes without the prior written permission of m5board.com. Use of any image or graphic as the basis for another photographic concept or illustration is a violation of the copyright. Any copyright infringement will be prosecuted to the full extent of federal and international copyright laws. M5board.com is an enthusiast board and we don't condone any dangerous activity. Our airfield events are completely safe based on years of experience, we conduct them during clear visibility with mature participants that have several years of experience with high-performance automobiles, large unobstructed run-off zones on sealed off private former military airbases and we clearly mark the braking zones. If inexperienced with high speed driving we do not recommend organizing your own event but attending a high-performance driving school. The use of the term "BMW" on this site is for reference only, and does not imply any connection between m5board.com and BMW AG or BMW North America.