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Old 23rd May 2009, 03:59   #1
dmeester
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M5 runs out of gas

Anyone know how to replace the "LEFT SUCKING JET PUMP" in the fuel tank of a 2000 M5? I've pretty much narrowed my problem down to this component, but can find no info as to how to get to it.
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Old 23rd May 2009, 04:19   #2
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Quote:
Originally Posted by dmeester View Post
Anyone know how to replace the "LEFT SUCKING JET PUMP" in the fuel tank of a 2000 M5? I've pretty much narrowed my problem down to this component, but can find no info as to how to get to it.

Left tank siphon pump? Try "siphon" and "tank". The back seat comes out and you then have access I believe.

Perhaps someone can search better for the info?

Regards,
Jerry
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Old 23rd May 2009, 07:52   #3
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OBD aka "secret menu" test 14 can confirm a bad sender/siphon/pump. Member jclyman has posted on this in the past. If you do the pump, you'll probably want to do the rubber seal as well. RealOEM.com BMW E39 M5 Fuel pump and fuel level sensor
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Old 23rd May 2009, 15:03   #4
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MAIN FUEL PUMP ....removal.

in that case...

remove the back seat,give it a tug and you can pull it out , then you see a rubber seal with wires hanging out. pull the seal out. cut the sound isolation with a craftsknife. then you will see a black plate with 3 screws in there. remove those, take plate off. then you will see the top part off the pump (under NR 8), remove the wire thing(NR8), remove the fuel line by pusching down en press the sides(NEXT TO nr8), it will click and come off easy.(NOTE get a ragg to capture some left fuel in the fuelline..fuel is still under pressure at that point so it will spray a bit, so take your time and be carefull) once thats done you will see a metal ring that holds the pump in place (NR4). take a screwdriver or something and a rubber hammer, and tap the ring until its loose. unscrew it (left is loose). now the top off the fuelpump is loose. take a screwdriver and pry it out. now the top is off, and you can see in the tank.

take it out, on the top part that you just pryed out is the floaterdevice.. the pump itself is still in the tank. remove the 2 wires a black and yellow one(iff you follow the fuel line on the pic you see 2 square thing on the pump.. those are the wires). remember witch goes where. then take the fuelpump in the tank, on the sides there are 2 plastic leavers(you can see the leavers on the pic (NR1). press them and then the pump will come out easy. job done.


reinstall..

take the new pump, place it in the tank, there's only one way so its easy. make sure you hear a click fron the leavers (NR1). then the fuelpump is secured in place. put the black and yellow wires back on the pump. then take the top off the pump(floaterdevice whereNR8 goes in too) )and put it in half way. then take the rubber seal and place it in the hole off the tank where the seal must go..(so not on the pump. it will look like the seal is to big. you have to press it in nicely. once its in it will stay there.now take the top off the pump and stick it in further.

on top off the floaingdevice theres a flat spot that needs to be allined to fit perfect. when you put it in you need to twist your hand a bit too the right and it will fit in nicely...DONT PRESS HARD, iff its doesnt go smooth you need more twist .it has to go in without restrictions..
its a bit playing with that thing..

then press the top in to the rubber seal,when its in all the way and fitted nicely, take the big iron ring(NR4) and screw it on there. tap with rubber hammer again so its locked tight.
put the fuelline back on(next to nr8), put the wires back on(nr8),put the black iron plate with 3 screws back on. place the sound isolation back on, put the rubber seal where the wires come out back in, place the seat back in...
half hour job -1 hour the first time
just dont hurry and take a look at everything your going to do..


done..

for the othersides syphonp pump 90% the same procedure..even more easy because there's more room..

start the car 2 times to get fuel pressure and off you go
pic to make it simple ..
http://bmwfans.info/parts/catalog/E3..._level_sensor/

hope it helps a bit,good luck
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Last edited by nerio02; 23rd May 2009 at 15:13.
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Old 23rd May 2009, 15:24   #5
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LEFT SUCKING JET PUMP... removal.

better known as second fuel pump, fuelpump driverside, syphon pump.

http://bmwfans.info/parts/catalog/E3..._level_sensor/

remove backseat, you'll see a rubber with wires coming out. pull the rubber out. cut the sound isolation with crafts knife. then you will see a black plate with 3 screws in. remove those. then unhook the wires. cut off the hose clamp. remove hose. remove the metal ring nr4 ,
get a screwdriver and rubber hammer and tap it untill it comes loose.(left loose). pry the top off the fuel sensor out NR6.

take it out, undo nr7 its clicks right off.

its nr7 you need to replace . thats the pump.

i'm not sure iff the whole part comes out or iff you need to take only the pump out and let the hoses in the tank..

assuming you can take the hole thing out, pull it out , replace it , click nr 7 back in nr6, reseat the seal in the tank ,put nr6 back in without restrictions again..put nr4 back on , attach fuelhose and wires again put the black plate wit 3 screws back on,put the sound isolation back on,put the rubber seal with wires coming trough back in, put seat back in and done..
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Last edited by nerio02; 24th May 2009 at 03:30.
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Old 23rd May 2009, 16:40   #6
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Fuel Level Sensor

Actually, both sensors and the fuel pump have been replaced, so there's need to re-do that. It's simply the left tank fuel siphoning pump. It's parft number 16116752839.
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Old 23rd May 2009, 16:49   #7
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i know i know, but the syphon pump is located inside the fuel tank.. thats why you have to take it apart again

the syphon pump nr7 clicks on the sensor nr6, but you have to remove nr6 to get to nr7.


i'm in the same mess by the way.. thats why i know it..i'm replacing my syphon pump next week. i also replaced everything else
once on 1/4 off a tank it dies on me.
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Old 23rd May 2009, 18:24   #8
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M5 Runs out of gas

You're stuck with the same thing? Wow, I thought I was the only freak in the world with this issue. How much fuel do you have left in the tank when your car stops running? How did you diagnose this?
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Old 23rd May 2009, 21:29   #9
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Quote:
Originally Posted by nerio02 View Post
MAIN FUEL PUMP ....removal.

in that case...

remove the back seat,give it a tug and you can pull it out , then you see a rubber seal with wires hanging out. pull the seal out. cut the sound isolation with a craftsknife. then you will see a black plate with 3 screws in there. remove those, take plate off. then you will see the top part off the pump (under NR 8), remove the wire thing(NR8), remove the fuel line by pusching down en press the sides(NEXT TO nr8), it will click and come off easy.(NOTE get a ragg to capture some left fuel in the fuelline..fuel is still under pressure at that point so it will spray a bit, so take your time and be carefull) once thats done you will see a metal ring that holds the pump in place (NR4). take a screwdriver or something and a rubber hammer, and tap the ring until its loose. unscrew it (left is loose). now the top off the fuelpump is loose. take a screwdriver and pry it out. now the top is off, and you can see in the tank.

take it out, on the top part that you just pryed out is the floaterdevice.. the pump itself is still in the tank. remove the 2 wires a black and yellow one(iff you follow the fuel line on the pic you see 2 square thing on the pump.. those are the wires). remember witch goes where. then take the fuelpump in the tank, on the sides there are 2 plastic leavers(you can see the leavers on the pic (NR1). press them and then the pump will come out easy. job done.


reinstall..

take the new pump, place it in the tank, there's only one way so its easy. make sure you hear a click fron the leavers (NR1). then the fuelpump is secured in place. put the black and yellow wires back on the pump. then take the top off the pump(floaterdevice whereNR8 goes in too) )and put it in half way. then take the rubber seal and place it in the hole off the tank where the seal must go..(so not on the pump. it will look like the seal is to big. you have to press it in nicely. once its in it will stay there.now take the top off the pump and stick it in further.

on top off the floaingdevice theres a flat spot that needs to be allined to fit perfect. when you put it in you need to twist your hand a bit too the right and it will fit in nicely...DONT PRESS HARD, iff its doesnt go smooth you need more twist .it has to go in without restrictions..
its a bit playing with that thing..

then press the top in to the rubber seal,when its in all the way and fitted nicely, take the big iron ring(NR4) and screw it on there. tap with rubber hammer again so its locked tight.
put the fuelline back on(next to nr8), put the wires back on(nr8),put the black iron plate with 3 screws back on. place the sound isolation back on, put the rubber seal where the wires come out back in, place the seat back in...
half hour job -1 hour the first time
just dont hurry and take a look at everything your going to do..


done..

for the othersides syphonp pump 90% the same procedure..even more easy because there's more room..

start the car 2 times to get fuel pressure and off you go
pic to make it simple ..
http://bmwfans.info/parts/catalog/E3..._level_sensor/

hope it helps a bit,good luck

Where else can you get this kind of information? just another reason why this site is so awesome!! Thanks for sharing!
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Old 24th May 2009, 03:10   #10
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Quote:
Originally Posted by dmeester View Post
You're stuck with the same thing? Wow, I thought I was the only freak in the world with this issue. How much fuel do you have left in the tank when your car stops running? How did you diagnose this?
the car begins too act up when the fuelmeter get around 1/4.on freeway trips i can get less out off it then it begins between 1/4 and1/2

freeways the fuel in the tank can stay up too 23L, on curved roads i can get 13L or so, because the gas can run too the other side off the tank from the speeds when going in to a curve.

how i did find out ? same way as you. i replaced the fuel filter, fuel pressure regulator,main fuelpump,and this week i changed the second (syphon)pump (i thought).. i replaced the floater device instead off the syphon pump..the stupid part was i even mentioned it myself ,that i had a floater in my hands instead off a pump..

later on i checked real oem and came to the conclusion that what i changed was the wrong part
monday or thuesday, i'm going back in there to change the syphon pump..


i got to learn everything on my own so mistakes can be made iff you dont inform your self anyway , the floater costed me maybe 40-50-60$
and its brand new now , so its the least off my worry's.

another thing you can do and maybe is mentioned allready is , unlock your cluster, go to test 14.. thats shows diagnose code's. a syphon pump will give a D7 code
for instance the code could look like this ( DIAG 1. D7 81 047 )
D7 stands for syphon pump..81 ?dont found an answer on that.047 is the times the car was started with this code.047 will get046-045-044 everytime the car gets started it goes down a number.. why? dont ask me , i found it also on search.

anyway, D7 is what you need to know for the syphon pump


i found it out by accident today after some searching on the board.
i got that code, i found it tonight in my cluster.

so we both learned something new
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Last edited by nerio02; 24th May 2009 at 03:26.
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