Hello,
Have you seen
www.m5springboard.com / Useful info / ... Technical Bulletin? My flap makes only one, not two, test movements after start. Some other M5:s with well working flaps also do only one test movement.
My flap (3.6 l -89) did not work because the full throttle sensor was broken. After changing the sensor (~80,- Euro) my flap worked fine and I could notice a clear power step from 3/4 to full throttle at abt. 3500 rpm. If you suspect your sensor I can help you. I have documented the pins in a file including some comments. Just let me know (=your e-mail address).
Easiest check is to look at the actuator when you give full throttle from idle. I did not need to hit the rpm limiter before I could see the valve open.
You can also disconnect the vacuum hose to the actuator and take a ride. Do you feel the difference?
The actuator itself can be checked by sucking in the vacuum line. It should move quite easily.
Many people recommend to check the vacuum lines.
Good Luck,
Christer