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Old 6th February 2009, 23:07   #1
davidoli
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Can 3.91 LSD Fit E34 540i ?

Hi guys , I am reasonably sure that a 3.91 5 speed M5 LSD will fit a 540i , although as I understand it , the 540I came with a 2.93 diff as standard .

What would the effect on driving characteristics of fitting the 3.91 to a 540i be .......does the 540i rev high enough to carry a 3.91 LSD ?

TIA .

D
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Old 6th February 2009, 23:42   #2
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Yes V8's and big 6's shared the same large case diffs.
I like this little gear calculator to figure out speeds and rpms.
3.91 will be too high for the 540i tranny though.
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Last edited by ///Manuel; 6th February 2009 at 23:42.
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Old 6th February 2009, 23:44   #3
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Hi David,
I stand to be corrected here, but I think it is very dependant on the gearbox. The 6 Speed M5's run a 3.23 diff, which makes the first 5 speeds the same gearing as a 5 speed, 3.91 diff M5 (which always feels like it needs another gear on the motorway).

I would imagine a 6 speed 3.91 would scream!!

I've attached a spreadsheet I did to calculate gearing for a project I've got in mind. Hope it makes sense...
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Old 6th February 2009, 23:46   #4
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Try Again...Gearing workings office 03.xls
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Old 7th February 2009, 04:07   #5
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Quote:
Originally Posted by gwm635 View Post
I would imagine a 6 speed 3.91 would scream!!
I think that wuld be astonishing at the track.....
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Old 8th February 2009, 00:05   #6
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Quote:
Originally Posted by davidoli View Post
Hi guys , I am reasonably sure that a 3.91 5 speed M5 LSD will fit a 540i , although as I understand it , the 540I came with a 2.93 diff as standard .

What would the effect on driving characteristics of fitting the 3.91 to a 540i be .......does the 540i rev high enough to carry a 3.91 LSD ?

TIA .

D
I believe the 540 rev's to about 5800-6k rpm, so fitting a 3.91 will certainly limit in-gear speeds.
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Old 8th February 2009, 12:50   #7
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davidoli,

as stated as long as its a big case diff it should fit AFAIK.
HOWEVER, i researched into it a little bit and with the M60 V8 i think that anything over 3.46 will be too highly geared to be of any use when driving! you'll spend all of your time changing gear...

in the end i opted for a 3.15 LSd diff from an E32 750i - straight swap and the gearing is now set for acceleration more than the std lazy 2.91 diff.

i'm in SE london/kent, so if you're in the area you're more than welcome to come and have a go and see what you think...

its just about right IMO, quick enough to stay with my mates E36 M3 evo (probably dodgy ground on here , but i think it would *just* pip a 3.6 M5 in a drag) while not being TOO high up the gears when on a long run.
now everything is a bit more up the rev range, but its still driveable.

cheers,
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Old 8th February 2009, 13:18   #8
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Try this

E34 M5 Differential Hnterachse mit Sperre S 3,23 6-Gang bei eBay.de: Lenkung Achsaufhängung (endet 10.02.09 20:45:00 MEZ)
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Old 8th February 2009, 19:42   #9
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ok, for road use I agree with you guys.... but for the track, that 3,91 would be awesome
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Old 8th February 2009, 19:54   #10
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6 speed M5 + 3.91 LSD is stunning on track. Acceptable on road but you do spend alot of time changes gears!

On a 540i it would be a little too short IMHO.
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